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Blog posts tagged with 'Induction Heating'

Final Install Pictures of Curved Steel Circular Staircase for the New American Airlines Headquarters in Fort Worth, Texas
Final Install Pictures of Curved Steel Circular Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Thanks to Viva Railings LLC (Photo credit & Glass/Railing Fabricator) we have received some final installation pictures of the circular staircase at the "Trinity Complex", home to American Airlines Headquarters in Fort Worth, Texas. We spiral bent Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius, using our induction heating process to create the spiral stringers for the staircase. In addition to the 16″ square, we produced another set of spiral stringers consisting of Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. These are the type of bends that ONLY Albina can do! The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of four seven-story buildings. It cost nearly $300 million to build and houses over 6,500 employees. There were 10 tower cranes on the project and more than 1,000 construction workers on-site during the peak of the project.

Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Curved Steel Circular Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Install Progress Picture of Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas
Install Progress Picture of Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Back in June, I posted a picture of some induction heating process, for the new American Airlines headquarters in Fort Worth, Texas. In addition to the 16" square, we produced another set of 

steel spiral stringers for custom spiral staircase at new American Airlines Headquarters in Fort Worth, Texas

The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019.  These are the type of bends that ONLY Albina can do!

Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas
Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Albina recently used our induction heating process to spiral bend Tube Steel 16" X 16" X .625" WALL A500 GR B bent down to a an 18 foot radius for the new American Airlines headquarters in Fort Worth, Texas. The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019. Including the 16" square, we have produced another set of spirals and have one in the queue. The one in the queue is Tube Steel 14" x 6" x .625" wall REALLY tight, exposed and bent to a 5'-6" radius on a 45° pitch. We already made a mock up for the job and all parties loved it. These are the type of bends that ONLY Albina can do! This is a really amazing project! Stay tuned for more pictures. Curved Steel spiral stringer American Airlines Headquarters Curved Steel spiral stringer American Airlines Headquarters Curved Steel spiral stringer American Airlines Headquarters

Steel Spiral Staircase at the John J. Hemmingson Center Gonzaga University
Albina Co., Inc. bent 40,000 lbs. of various sizes of tube steel for the spiral staircases at the John J. Hemmingson Center at Gonzaga University Spokane, WA. Materials consisted of Tube Steel 16" X 8" X .500" WALL A500 GR B rolled the easy way down to a 22 ft radius. These lengths of material were spiral bent using our induction heating process to AESS standards. We also bent Tube Steel 12" X 6" X .250" WALL A500 GR B rolled the hard way down to a 19 ft radius. The John J. Hemmingson Center was completed in 2015 and serves as a meeting place for students, staff and visitors the University. We visited the campus shortly after it opened and my son will tell you that the highlight for him was the cafe where you can make your own milkshakes! He was sold from then on out and hopes to attend Gonzago University himself one day! [caption id="attachment_1442" align="aligncenter" width="3222"]University of Gonzaga Steel Spiral Staircase University of Gonzaga Steel Spiral Staircase[/caption]
Induction Bending of Rectangular Tube Steel for New Additions at Olympic Towne Center in Gig Harbor, Washington
Albina is working on bending rectangular hallow structural steel for the Olympic Towne Center project in West Gig Harbor, Washington. The Olympic Towne Center development will boast 186,291 square feet of retail space and will anchored by a 65,000 square foot grocery store. This project requires Albina to bend some TS 12" X 3" X .375" WALL A500 GR B rectangular tubing. Part of the project consists of spiral bent stair stringers, induction bent, down to an 6 foot plan view radius! This is a very tight radius for spiral bending HSS members. We are induction bending this material with our in-house designed induction bending method which will result in the highest quality spiral bends seen in the industry. We are also providing bends for the stair case landings. These bends are also down to a 6 foot radius and will all be provided to AESS quality standards.
2017 NOMMA Membership Directory & Buyers Guide
The Buyers Guide is published annually by the National Ornamental & Miscellaneous Metals Association (NOMMA). They Buyers Guide is now available in print and online on the NOMMA website. Albina's ad can be see opposite the inside back cover. In the ad, we feature one of the most difficult spiral stringer projects we have ever undertaken in the last 78 years. We recently spiral bent 20" X 18" rectangular tube steel down to a 7'7" plan view radius and 20" x 12" rectangular tube steel down to a 13'9" plan view radius for the Lakeside Campus in Richardson, Texas. Our induction heat source and increment bending method produces extremely tight spiral bends which all met AESS standards. Check out the most recent NOMMA Buyers Guide or see the pictures below to see the bends for yourself. [caption id="attachment_907" align="aligncenter" width="225"]Steel Spiral Stringers Installed Steel Spiral Stringers Installed[/caption] [caption id="attachment_909" align="aligncenter" width="225"]Steel Spiral Stringers for Heavy Weight Bearing Spiral Staircase Steel Spiral Stringers for Heavy Weight Bearing Spiral Staircase[/caption]
Rolled HSS and Steel Angle for Fort Bliss Hospital in Texas
Albina has successfully completed bending various HSS and angle for the Fort Bliss Hospital in Texas. We induction bent and roll bent with internal support, materials to meet AESS standards. TS 16" X 4" X .500" WALL A500 GR B was induction bent to a spiral configuration down to a 29 ft plan view radius for the stringers. We also roll bent (with internal support) the same material, the easy way, down to a 29 ft radius for landing materials. Other materials required for this project included TS 10" X 4" X .375" WALL A500 GR B and 3" X 3" X 3/8" ANGLE A36. Just another project that proves distance is NOT a deterrent. If you want high quality bending, on-time, with great customer service, call us today!
Induction Heating Process Creates Near 4D Bend
Albina Co., Inc. was recently tasked with forming 10” Sch80 pipe to a 50” center line radius. That is nearly a 4D bend! Our new induction heating source and bending process has helped us expand the material range we can work with and the radii that we can bend. It has allowed us meet the “induction only” heating requirements that certain projects specify. Call us today to learn more! [caption id="attachment_734" align="aligncenter" width="225"]10" Induction Bends to 50" CLR 10" Induction Bends to 50" CLR[/caption] [caption id="attachment_735" align="aligncenter" width="225"]10" Induction Bends to 50" CLR 10" Induction Bends to 50" CLR[/caption]
Induction Bending A Huge Success
We are happy to report that our induction heating process is a huge success! Albina has used heat to bend materials for decades, utilizing alternatives to the actual process of induction heating. We have built upon our vast knowledge base for hot increment bending and are now applying an induction heat source to our recently upgraded increment bending process. We have been operating with this process for several months now and it has been a very exciting step for Albina and for our loyal customers across the United States and Canada. Our new heating source and bending process has helped us expand the material range we can work with, radii that we can bend and it has allowed us meet the “induction only” heating requirements that certain projects specify. Call us today to learn more!
Albina Co., Inc. Introduces Induction Heating Capabilities
The last few years of market growth have allowed Albina to increase our capabilities, our staff and to acquire some innovative new equipment and implement new processes on that equipment. We are proud to announce the newest bending technology at Albina, which is induction heating. Albina has used heat to bend materials for decades, utilizing alternatives to the actual process of induction heating. We have built upon our vast knowledge base for hot increment bending and are now applying an induction heat source to our recently upgraded increment bending process. This is a very exciting step for Albina and for our loyal customers across the United States and Canada. Our new heating source and bending process will help expand the material range we can work with, radii that we can bend and it will allow us meet the “induction only” heating requirements that certain projects specify. We are confident that our new induction heat source and increment bending process will allow Albina to better service our customer’s needs. Albina’s experienced, friendly, qualified staff has the ability to meet all of our customers bending, rolling and fabrication needs.