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Blog posts tagged with 'steel fabrication'

Final Installation of the Spiral Staircase at the Arizona Biltmore Paradise Pool Slides
Final Installation of the Spiral Staircase at the Arizona Biltmore Paradise Pool Slides

The Arizona Biltmore (A Waldorf Astoria Resort) recently opened their new Paradise Slides and equally as impressive as the slides themselves is the spiral staircase used to acend to the top of the slides. Materials Albina bent for this project included tube steel, various sizes and widths of pipe and round tube as well as several pieces of angel and channel. Next Level Steel was the fabricator on the project.

Arizona Biltmore Paradise Pool Slides with Steel Spiral Staircase

A full list of bent materials includes:

TS 12" X 3" X .375" WALL A500 GR B

22 pcs spiral bent the easy way.  11 pcs bent to a 7’-4” outside plan view radius and 11 pcs bent to a 11’-0” Inside plan view radius.  All to AESS standards.

35 pcs bent the easy way (flat).  17 pcs bent to a 7’-1” inside radius and 18 pcs bent to a 11’-0” Inside radius.  All to AESS standards.

 

3" OD X .250" WALL A500 GR. B

112 pcs spiral bent to various radii and configurations all to AESS standards.

 

2½" OD X .188" WALL A500 GR B

6 pcs spiral bent to various radii and configurations all to AESS standards.

60 pcs bent (flat) to 3’-11” up to 5’-1” radii.

 

1¼" SCH40 A500B UNCOATED

25 pcs spiral bent to various radii (7’-5” up to 10’-10”) and configurations all to AESS standards.

12 pcs bent (flat) to 7’-5” up to 10’-10” radii.

 

1½" SCH40 A500B UNCOATED

106 pcs spiral bent to various radii (7’-2” up to 11’-1”) and configurations all to AESS standards.

73 pcs bent (flat) to 7’-2” up to 11’-1” radii.

 

C4 X 5.4# A36

51 pcs bent (flat) the hard way to various radii and configurations

 

2" X 2" X ¼" ANGLE A36

260 pcs rolled – some leg-in and some leg-out.  To various radii and configurations.

 

3" X 3" X 3/8" ANGLE A36

1 pc rolled leg-out to a 7’-7” radius

1 pc rolled leg-in to a 11’-0” radius

 

3" X 3" X ½" ANGLE A36

47 pcs rolled – some leg-in and some leg-out.  To various radii and configurations.

 

4" X 3" X ½" ANGLE A36

1 pc rolled leg-in to a 11’-0” radius

Full View of the Arizona Biltmore Paradise Pool Slides with Steel Spiral Staircase

Custom Spiral Staircase for Seattle Area Tech Company
Custom Spiral Staircase for Seattle Area Tech Company

We recently spiraled nearly 100 pieces of plate which formed the spiral staircase stringers of a multi-level spiral staircase for a major tech company in Seattle, WA. We also rolled 37 pieces of stainless steel tubing for the handrail. Materials rolled included:

1" THICK A572 GR 50 PLATE IMPORT MATERIAL
Phase 1: Spiral roll the easy way a total of 80 pcs.

1" THICK A572 GR 50 PLATE - 2" THICK A572 GR 50 PLATE
Phase 2: Bevel, Roll and Trim a total of 20+ pcs

1½" SCH40 T304 S/S #4 FINISH
Phase 3: Spiral roll 37 pcs of handrail.

We currently have three plate rolls in our facility ranging from small to large capacity. We just received a new CNC plate roll and have purchased another medium capacity plate roll to arrive in November. Contact us for all of your plate rolling needs! 

Spiral Rolled Plate Staircase Stringers

Spiral Rolled Plate Staircase Stringers Aerial View

Rolled Stainless Steel Handrails

Curved Steel Handrails Frame Rooftop at Luxury Boutique Hotel Nikko in San Francisco
Curved Steel Handrails Frame Rooftop at Luxury Boutique Hotel Nikko in San Francisco

Albina Co., Inc. recently rolled some rooftop handrails for the Hotel Nikko, a luxurious boutique hotel in San Francisco. Materials bent included:

1½" SCH40 A53B ERW WHEELED
150 pcs- cut, cope, deburr and bent by Albina. Albina held the coped end at a specified dimension and left the other end long for field trimming. All rails were bent on a 4” center-line radius.

1½" SCH40 T316L S/S #4 POLISH
74 pcs- cut, cope, deburr and bent by Albina. Albina held the coped end at a specified dimension and left the other end long for field trimming. All rails were bent on a 4” center-line radius.

Curved Steel Handrails Hotel Nikko San Francisco CA.

Lots of OEM Parts Require Curved or Bent Steel!
Lots of OEM Parts Require Curved or Bent Steel!

Albina Co, Inc. produces consistent, accurate and repeatable rolled metal parts and components for various OEM and industrial business sectors. We produce small parts such as pipe spools, hydraulic lines, handles, brake bands, boiler tubes, heat exchangers, and coils.

We bend and fabricate pipe spools for a variety of different industries. We have the ability to provide small and large spools out of both carbon and stainless materials. Our qualified welders can TIG or MIG weld spools depending on customer requirements.

Our bent steel can be seen on various applications in the auto, marine, aviation, locomotive, agricultural and food processing sectors. Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports. Here is an example of an extremely impressive bend for a commercial processing application:

Albina bent, torch cut out, fit and tack welded 10" SCH120 SA106B SMLS to a 12 ft radius.

10" SCH120 SA106B SMLS bent to a 12 foot radius.

Our plate roll is consistently rolling custom tanks for countless industries, brake bands for industrial manufacturers and non-standard pipe diameters.

Our qualified crew has the skills required to fabricate your wear backs, or other pressure retaining components.

If your product needs to be opened, closed, held or picked up, we can produce your handle!

Albina has the expertise to bend coils to virtually any configuration. We coil all forms of material: pipe, tubing, square and rectangular. We also work with all types of material: carbon, stainless, aluminum, copper, zirconium, etc. One call can result in bent material fully fabricated with flanges, fittings, miscellaneous components, etc.

Most alternative energy projects require AESS (Architecturally Exposed Structural Steel) and Albina can bend to your AESS requirements. Team up with Albina on your next project so we can help you recognize savings and treat you to a stress free experience. 

 

 

Staircase Modeled After the Helical Structure of DNA takes Center Stage at New Biotech Facility
Staircase Modeled After the Helical Structure of DNA takes Center Stage at New Biotech Facility

Albina recently bent various parts for an interconnecting spiral staircase, modeled after the helical structure of DNA, at a new 1.6 million sq ft biotech campus in the Bay area. Materials: 1" OD X .120" WALL T304 S/S #4 FINISH, 1½" OD X .120" WALL 304 S/S #4 FINISH and 1½" OD X .180" WALL 304 S/S #4 FINISH
All railings and returns bent by Albina (flat rolling and spiral rolling).

 

Materials: PL 1" THICK X 14" WIDE A572-65, PL 1" THICK X 6.375" WIDE A572-65
Materials: 2½" X 2½" X 3/8" ANGLE A36, 2" X 2" X ¼" ANGLE A36
All misc. stair parts bent by Albina to various configurations.

 

Materials: PL 1" THICK X 14" WIDE A572-65
All Ribbon Helixes bent by Albina to a 3’-0” plan view radius (spiral rolled the easy-way).

Signature Spiral Staircase at the Buddy Holly Hall of Arts & Sciences
Signature Spiral Staircase at the Buddy Holly Hall of Arts & Sciences

The Buddy Holly Hall of Performing Arts and Science in Lubbock, Texas is a 220,000 square foot state-of-the-art campus featuring two theaters, event space, a full-service bistro and a ballet academy under one roof. Albina bent various materials for the signature spiral staircase in the Christine DeVitt Lobby. See LINK IN OUR BIO to get a sneak peek inside!

 

TS 16" X 8" X .625" WALL A500 GR C
16 pcs: Spiral bend the easy way
Bent down to a 7 ft plan view radius.

 

TS 10" X 6" X .625" WALL A500 GR C
10 pcs: Spiral bend the hard way
Bend down to a 14' 11" plan view radius.

 

 

Steel Spiral Stringers for The Buddy Holly Hall of Arts & Sciences

 

Top Down view of the Steel Spiral Staircase at The Buddy Holly Hall of Arts & Sciences
Spiral Staircase Graces the Lobby of San Jose Headquartered Tech Company
Spiral Staircase Graces the Lobby of San Jose Headquartered Tech Company

Albina Co., Inc., was lucky enough to be the bender/roller for a beautiful spiral staircase that graces the lobby of one of the major tech companies headquartered in San Jose, California. Albina bent the following materials for the project:

 

Tube Steel 3" X 3" X .375" WALL A500 GR B
Channel C15 X 40# A572-50
3/8" THICK X 24" WIDE CORTEN PLATE
¼" THICK X 77¾" WIDE CORTEN PLATE
¼" THICK X 29½" WIDE CORTEN PLATE

 

The Inside stringer for the staircase was rolled to a 26’-11” radius and the outside stringer was rolled to a 32’-3” radius.

 

Signature Steel Spiral Staircase in the ROKU lobby at their San Jose Headquarters
Albina Co., Inc. Virtual & Aerial Tour 2020
Albina Co., Inc. Virtual & Aerial Tour 2020

Take a journey in, above and around our production shop and office with this high resolution virtual and aerial tour of Albina Co, Inc. See our state of the art roll bending machines in action from a plan view, soar through our bays, watch our certified welders in action, and take a peek into our office and newly renovated lunch and conference rooms.

 

Curved Steel Roof and Spiral Staircase Provide Facelift for Portside Pier in San Diego
Curved Steel Roof and Spiral Staircase Provide Facelift for Portside Pier in San Diego

Photo Credit: @haleyhillphotography

One of Southern California's iconic, flagship waterfront restaurant sites - 1360 North Harbor Drive along the North Embarcadero, is getting a facelift! The Port of San Diego and The Brigantine, Inc. began construction in July 2018 to redevelop Portside Pier including introducing four new dining concepts and enhancing the panoramic views of San Diego Bay for daily visitors. Albina Co., Inc. provided 60,000 pounds of various bent materials for the unique curved roof structure as well as for a signature spiral staircase that leads from the dock to the second floor public walkway and viewing deck.
Materials bent by Albina Co., Inc. included:
TS 14" X 6" X .500" WALL A500 GR B (6 pieces spiral bent the easy way as tight as a 17 ft plan view radius, 4 pieces bent the easy way as tight as a 17 ft inside radius.)
TS 12" X 6" X .500" WALL A500 GR B (8 pieces bent the easy way as tight as a 2’ 7” outside radius, 8 pieces spiral bent the easy way as tight as a 2’ 7” plan view radius.)
TS 8" X 8" X .500" WALL A500 GR B (84 pieces bent to various radii and configurations.)
TS 18" X 6" X .375" WALL A500 GR B (4 pcs bent the hard way.)
W10 X 12# A992 (9 pcs bent the hard way.)
W18 X 35# A992 (15 pcs bent the hard way.)
W16 X 26# A992 (2 pcs bent the hard way.)
W14 X 22# A992 (13 pcs bent the hard way.) Photo Credit: Encore Steel

 

Curved Steel Roof and Spiral Staircase at Portside Pier in San Diego California

 

Curved Steel Roof and Spiral Staircase at Portside Pier

 

Curved Steel Exterior at Portside Pier Shopping Center

 

Curved Tube Steel Members at Portside Pier San Diego
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