Blog posts tagged with 'steel fabrication'

The Winter Park Events Center in Florida stands as a testament to modern architectural excellence, offering a blend of functionality and aesthetic appeal. One of its most striking features is the monumental circular staircase that gracefully ascends to the Rooftop Terrace, providing guests with a unique and memorable experience.

This freestanding spiral staircase is not only a focal point of the interior design but also a marvel of engineering. Crafted with precision, the staircase was constructed using various steel components, each meticulously bent and shaped to achieve the desired curvature and structural integrity.

Key Materials and Specifications:

• TS 20" x 4" x .500" WALL A500 GR B:
• 2 pieces spiral bent the easy way to a 7’-10” radius (inside upper and lower stringer)
• 4 pieces spiral bent the easy way to a 10’-6” radius (outside upper and lower stringer)
• 1 landing section bent the easy way to a 7’-10” radius (inside landing section)
• 1 landing section bent the easy way to a 10’-6” radius (outside landing section)
• TS 6" x 4" x .500" WALL A500 GR B:
• 4 pieces spiral bent to a 10’-6” radius (outside upper and lower stringer sections)
• 1 landing section bent to a 10’-6” radius (outside landing section)
• FB ½" x 4" A36:
• 5 pieces rolled flat the hard way and pulled to pitch by the customer to a 122.45” radius (top and bottom plates)
• 1 landing section bent the hard way to a 7’-10” radius
• 2" x 2" x 3/16" ANGLE A36:
• 8 pieces rolled leg in to a 153.56” radius
• 2 pieces rolled leg in to an 11’-0” radius
• 6 pieces rolled leg out to a 117.90” radius
• 2 pieces rolled leg out to a 7’-4” radius
• TS 1½" x 1½" x .120" WALL A513:
• 4 pieces rolled to a 160” radius (outside handrailing)
• 3 pieces rolled to a 120” radius (inside handrailing)
• 1 piece rolled to a 10’-9” radius (outside handrailing at landing)
• 1 piece rolled to a 7’-7” radius (inside handrailing at landing)

The careful selection and manipulation of these materials ensure that the staircase is both a structural masterpiece and a visual delight. The use of rectangular and square tube steel (TS) components, along with flat bars (FB) and angle sections, allows for the creation of smooth, continuous curves that define the staircase's elegant spiral form.

Beyond its aesthetic appeal, the staircase serves a practical purpose, connecting the Grand Ballroom to the Rooftop Terrace. This design not only facilitates movement within the venue but also enhances the overall guest experience by providing a seamless transition between indoor and outdoor spaces.

The Winter Park Events Center, with its innovative design and state-of-the-art facilities, is an ideal location for weddings, corporate functions, and social gatherings. The combination of its architectural features, such as the spiral staircase, and its versatile event spaces make it a premier choice for hosting memorable events in Central Florida.

For more information or to inquire about hosting an event at the Winter Park Events Center, you can visit their official website. Photo credit: Staircrafters, Inc. 

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SGA’s, Arsenal on the Charles, is a new life science campus in Watertown, Massachusetts with three new research and laboratory facilities on the bank of the Charles River. SGA specializes in highly sustainable life science buildings and campuses. In addition to the 4-story office and research lab, the campus offers a green space and community gardens where you will find the canopy Albina bent for this project.

We bent 11 lengths of Tube Steel 8” X 6” X .375” WALL A500 GR B to net 14 bent pieces. All parts were bent by Albina to various radii ranging from 4’-3” to 105’-0”.

Albina bent 130,000#, 292 pieces, of various structural steel for the Brick Market, a mixed-use contemporary building in Portsmouth's historic district. Albina supplied various bent pieces of round tubing, wide flange, square and rectangular tubing, channel and angle for the building which features a public market on the first floor, three floors of office space and two levels of underground parking. 

For more information on the project and to see interior pictures visit JSA. Photo Credit: Rob Karosis

The Hyatt Regency, located atop the Bethesda Metro station and minutes from downtown D.C., features an award winning staircase the newly reimagined lobby space. The Ernest Wiemann Top Job Contest is a peer-judged competition created to honor outstanding work. The staircase, fabricated by Emerald Ironworks, took home a silver Ernest Wiemann Top Job Contest Award in the "Commercial-Stairs Complete" category. 

The interior stringer of this "floating" staircase has five different radii. The stringers had to be clad in wood and the steps in Italian marble. Most impressive, ot steel stringers installed to within 1/32" tolerances. Materials bent for the staircase included:

TS 18" X 6" X .625" WALL A500 GR B

               1 pc spiral bent the easy way to a 143 ft plan view radius

               1 pc spiral bent the easy way to a 14 ft plan view radius

               1 pc bent the easy way to a 17 ft radius

TS 16" X 4" X .625" WALL A500 GR B

               1 pc spiral bent the easy way to an 18 ft plan view radius

               1 pc bent the easy way to a 21 ft radius

               1 pc bent the easy way to an 18 ft radius

TS 10" X 6" X .500" WALL A500 GR B

               1 pc bent the easy way to a 28 ft radius

               1 pc bent the easy way to a 19 ft radius

TS 20" X 8" X .625" WALL A500 GR B

               2 pcs bent the hard way to an 18 ft radius

               1 pc bent the hard way to a 15 ft radius

               1 pc bent the hard way to a 16 ft radius

See the full list of Ernest Wiemann Top Job Contest Entries. 

See the full list of Ernest Wiemann Top Job Contest Winners.

Albina Co., Inc. has you covered from coast to coast! We are a family owned, local business servicing the entire nation one bend at a time! We are constantly shipping out jobs to middle America and the East Coast. Worried about freight from our shop to yours? With the amount of jobs we are doing across the country, there are many opportunities to bundle up jobs to make freight more affordable. See our most recent You Tube Video to get a visual of our national coverage! 

Click here for a list of projects referenced in the video and for photo credits. 

Albina recently rolled 36 pieces of Tube Steel 6” X 6” X .375” WALL A500 GR C to AESS standards at radii ranging from 3’-9” – 24’-4” for the United States Air Force Academy Visitors Center. The visitors center is expected to open early 2024 and the 32,000 square-foot facility will include storytelling and high-tech exhibits reflecting the Air Force and Space Force missions as well as illustrating a day in the life of a cadet at the Academy.  The Visitors Center is viewed as more than a public entrance to the Academy, it is also a gateway to Colorado Springs. Six years in the making, the new area will also feature a hotel, retail space and office space. 

Below are a few videos with more details on the project. 

You Tube Video

Colorado Springs Local News Channel KKTV

We have had the pleasure of providing many bent steel pieces for some fabulous projects at the San Diego Zoo including the Hummingbird Habitat, Komodo Kingdom, the Invert Building, the ZPA Catering Building, the Food Services Building, the Raintree Restroom and many more exhibits throughout both the Children’s zoo and the main part of the zoo. 

Basher Bridge

24 lengths x 48 ft long of 16" OD x .625" wall

Some rolled to a 20 ft radius.

Some rolled to a 50 ft radius.

Some rolled to a 350 ft radius.

Hummingbird Building

7 Lengths TS 8” x 4” x .375” Wall A500 GR B rolled Hard Way on various Radii from 24’-8” down to 6’-2”

9 Lengths TS 18 x 6” x .500” Wall A500 GR B rolled Easy Way on various Radii from 30’-11” down to 6’-0”

Komodo Exhibit

8 Lengths WT5 X 22.5# A992 Split from W10 x 45# Beam and rolled stem up to various Radii from 46’-2” down to 6’-2”

1 Length TS 3” x 3” x .313” Wall A500 GR B rolled to 13’-4” Radii

2 Lengths 6” OD X .500” Wall A500B rolled to various Radii

3 Lengths 6” OD X .375” Wall A500B rolled to various Radii

1 Length TS 12” x 8” x .500” Wall A500B Induction formed easy way to 4’-4” Radii

3 Lengths TS 3” x 3” x .313” Wall A500B rolled on various Radii from 13’-4” down to 5’-0”

7 Lengths TS 3” x 3” x .375” Wall A500B rolled on various Radii from 7’-10” down to 2’-3”

7 Lengths TS 8” x 4” x .375” Wall A500b rolled hard way on various Radii from 51’-6” down to 6’-8”

6 Lengths TS 18” x 6” x .500” Wall A500B rolled easy way on various Radii from 51’-4” down to 6’-6”

10 Lengths TS 6” x 6” x .500” Wall A500B rolled on various Radii from 56’-0” down to 7’-11”

10 Lengths C9 x 13.4# A36 rolled Flanges out and Flanges in on various Radii from 56’-0” down to 7’-11”

6 Lengths TS 12” x 6” x .500” Wall A500 GR B rolled hard way to various Radii from 46’-4” down to 6’-4”

10 Lengths PL ½" THICK X 12" WIDE A36 rolled hard way to various Radii from 46’-9” down to 5’-9”

Invert Building

7 Lengths TS 10” x 8” x .500” Wall A500 GR B rolled Hard Way on 10’-0” Radius

1 Length C12 x 20.7# A36 rolled flanges out to 17’-1” and 11’-10” Radii

2 Lengths 4” x 4” x 3/8” Angle T304 S/S Rolled Leg in and Leg out to 7’-1” and 7’-3” Radii

1 Length 4” x 3” x 3/8” Angle T304 S/S Rolled Leg out to 3’-11” and 9’-4” Radii

Temperature Exhibit

28 Lengths 5/8” Solid Round A36 Rolled to various Radii from 70’-3” down to 3’-11”

9 Lengths TS 8” x 6” x .375” Wall A500B rolled Easy Way to various Radii from 70’-3” down to 3’-11”

9 Lengths C9 x 13.4# A36 Rolled Flanges in and Flanges out to various Radii from 70’-3” down to 3’-11”

ZPA Catering Building

3 Lengths TS 5” x 4” x .375” Wall A500 GR B rolled easy way to various Radii from 40’-7” down to 11’-7”

3 Lengths C9 x 13.4# A36 rolled flanges out to various Radii from 40’-7” down to 11’-7”

3 Lengths TS 6” x 4” x .25” Wall A500 GR B rolled easy way on various Radii from 40’-7” down to 11’-7”

Food Services Building

6 Lengths TS 6” x 4” x .250” Wall A500B rolled easy way to various Radii from 8’-0” down to 4’-10”

6 Lengths C9 x 13.4# A36 Rolled flanges in and flanges out to various Radii from 8’-0” down to 4’-10”

Raintree Restroom

8 Lengths TS 16” x 12” x .500” Wall A500B rolled hard way to 999’-4” Radii

The Buddy Holly Hall of Performing Arts and Science in Lubbock, Texas is a 220,000 square foot state-of-the-art campus featuring two theaters, event space, a full-service bistro and a ballet academy under one roof. Albina bent various materials for the signature spiral staircase in the Christine DeVitt Lobby. See the video below to get a sneak peek inside!

The projects is featured in the May edition of Modern Steel Construction. For more details on the entire project and to see a full list of winners check out AISC's website. 

TS 16" X 8" X .625" WALL A500 GR C
16 pcs: Spiral bend the easy way
Bent down to a 7 ft plan view radius.

TS 10" X 6" X .625" WALL A500 GR C
10 pcs: Spiral bend the hard way
Bend down to a 14' 11" plan view radius.

Civic Square, in Goodyear, Arizona, will serve as a highly-desirable community gathering spot for festivals, concerts, parades and other community events. Albina bent various materials for the canopies at the center of Civic Square. Albina bent the following materials for the project:

TS 16" X 8" X .375" WALL A500 GR B
16 pcs all bent the easy way to a 36 ft – 44 ft radii.

TS 14" X 6" X .375" WALL A500 GR B
12 pcs all bent the easy way to a 40 ft – 43 ft radii.

TS 10" X 4" X .250" WALL A500 GR B
5 pcs all bent the easy way to a 27 ft – 30 ft radii.

TS 6" X 3" X .375" WALL A500 GR B
4 pcs all bent the easy way to a 36 ft – 44 ft radii.

1½" SCH40 A500 GR B
21 pcs all bent to a 28 ft – 44 ft radii.

Albina is part of yet another "What's Cool In Steel" project! "Flourish", a gateway sculpture located in Lake Oswego, Oregon is featured in the December 2021 Issue of Modern Steel. Albina bent 6 lengths of 2½" SCH40 T304 S/S POLISHED- to a 32’-0” radius for “Flourish." The sculpture was installed as a welcoming gateway to the city and in addition, it addresses pedestrian and vehicular traffic along sightlines to the north and south on HWY 43.

For more information visit @ed_carpenter_artist or www.edcarpenter.net. Photo Credits: Mario Gallucci and Ed Carpenter.