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Blog posts tagged with 'metal rolling'

Curved Steel Art Structures Installed at Cedar Sanai Hospital
Curved Steel Art Structures Installed at Cedar Sanai Hospital

Albina recently bent 70 pieces of 2” XXH A53B ERW and 20 pieces of 2 3/8” 1018 Solid Round to various configurations for a new art installation at Cedar Sanai Hospital in LA.  We can bend all types of pipe and tubing including aluminum, stainless and carbon steel. We even bend specialty materials such as copper, zirconium and titanium. View our Capacities Chart to see the wide range of materials and sizes we work with. 

Curved Steel Flower Stem at Cedar Sanai Hospital

Curved Steel Flower Stem at Cedar Sanai Hospital

Curved Steel Flower Stem at Cedar Sanai Hospital

Curved Steel Flower Stem at Cedar Sanai Hospital

Curved Steel Flower Stem at Cedar Sanai Hospital

San Diego Zoo Habitats, Bridges and Buildings Showcase Curved Steel at It's Best!
San Diego Zoo Habitats, Bridges and Buildings Showcase Curved Steel at It's Best!

We have had the pleasure of providing many bent steel pieces for some fabulous projects at the San Diego Zoo including the Hummingbird Habitat, Komodo Kingdom, the Invert Building, the ZPA Catering Building, the Food Services Building, the Raintree Restroom and many more exhibits throughout both the Children’s zoo and the main part of the zoo. 

Basher Bridge

24 lengths x 48 ft long of 16" OD x .625" wall

Some rolled to a 20 ft radius.

Some rolled to a 50 ft radius.

Some rolled to a 350 ft radius.

Basher Bridge San Diego Zoo

Basher Bridge San Diego Zoo

Hummingbird Building

7 Lengths TS 8” x 4” x .375” Wall A500 GR B rolled Hard Way on various Radii from 24’-8” down to 6’-2”

9 Lengths TS 18 x 6” x .500” Wall A500 GR B rolled Easy Way on various Radii from 30’-11” down to 6’-0”

Hummingbird Habitat San Diego Zoo

Komodo Exhibit

8 Lengths WT5 X 22.5# A992 Split from W10 x 45# Beam and rolled stem up to various Radii from 46’-2” down to 6’-2”

1 Length TS 3” x 3” x .313” Wall A500 GR B rolled to 13’-4” Radii

2 Lengths 6” OD X .500” Wall A500B rolled to various Radii

3 Lengths 6” OD X .375” Wall A500B rolled to various Radii

1 Length TS 12” x 8” x .500” Wall A500B Induction formed easy way to 4’-4” Radii

3 Lengths TS 3” x 3” x .313” Wall A500B rolled on various Radii from 13’-4” down to 5’-0”

7 Lengths TS 3” x 3” x .375” Wall A500B rolled on various Radii from 7’-10” down to 2’-3”

7 Lengths TS 8” x 4” x .375” Wall A500b rolled hard way on various Radii from 51’-6” down to 6’-8”

6 Lengths TS 18” x 6” x .500” Wall A500B rolled easy way on various Radii from 51’-4” down to 6’-6”

10 Lengths TS 6” x 6” x .500” Wall A500B rolled on various Radii from 56’-0” down to 7’-11”

10 Lengths C9 x 13.4# A36 rolled Flanges out and Flanges in on various Radii from 56’-0” down to 7’-11”

6 Lengths TS 12” x 6” x .500” Wall A500 GR B rolled hard way to various Radii from 46’-4” down to 6’-4”

10 Lengths PL ½" THICK X 12" WIDE A36 rolled hard way to various Radii from 46’-9” down to 5’-9”

Komodo Kingdom San Diego Zoo Curved Steel Roof

Invert Building

7 Lengths TS 10” x 8” x .500” Wall A500 GR B rolled Hard Way on 10’-0” Radius

1 Length C12 x 20.7# A36 rolled flanges out to 17’-1” and 11’-10” Radii

2 Lengths 4” x 4” x 3/8” Angle T304 S/S Rolled Leg in and Leg out to 7’-1” and 7’-3” Radii

1 Length 4” x 3” x 3/8” Angle T304 S/S Rolled Leg out to 3’-11” and 9’-4” Radii

Temperature Exhibit

28 Lengths 5/8” Solid Round A36 Rolled to various Radii from 70’-3” down to 3’-11”

9 Lengths TS 8” x 6” x .375” Wall A500B rolled Easy Way to various Radii from 70’-3” down to 3’-11”

9 Lengths C9 x 13.4# A36 Rolled Flanges in and Flanges out to various Radii from 70’-3” down to 3’-11”

ZPA Catering Building

3 Lengths TS 5” x 4” x .375” Wall A500 GR B rolled easy way to various Radii from 40’-7” down to 11’-7”

3 Lengths C9 x 13.4# A36 rolled flanges out to various Radii from 40’-7” down to 11’-7”

3 Lengths TS 6” x 4” x .25” Wall A500 GR B rolled easy way on various Radii from 40’-7” down to 11’-7”

Food Services Building

6 Lengths TS 6” x 4” x .250” Wall A500B rolled easy way to various Radii from 8’-0” down to 4’-10”

6 Lengths C9 x 13.4# A36 Rolled flanges in and flanges out to various Radii from 8’-0” down to 4’-10”

Raintree Restroom

8 Lengths TS 16” x 12” x .500” Wall A500B rolled hard way to 999’-4” Radii

Curved Steel Koala Exhibit San Diego Zoo

Face Painting Curved Steel Roof San Diego Zoo

San Diego Children's Zoo

San Diego Children's Zoo

San Diego Children's Zoo

San Diego Children's Zoo

Elephant Exhibit at the San Diego Zoo

Exhibit at the San Diego Zoo

Exhibit at the San Diego Zoo

Red Electric Curved Steel Trail Bridge Provides Pedestrians and Cyclists a Car-Free Scenic Route into SW Portland
Red Electric Curved Steel Trail Bridge Provides Pedestrians and Cyclists a Car-Free Scenic Route into SW Portland

Albina bent 10 lengths of 60-65 foot spans of wide flange W36 X 135# A709-50W the easy way to a radius range of 95 ft – 229 ft, depending on the length and section of the bridge. The Red Electric Bridge, located in Southwest Portland, provides pedestrians and cyclists with a direct, car-free link to the main streets of the area through a forested gulch.

Red Electric Pedestrian Trail Bridge Beams

Red Electric Pedestrian Trail Bridge SW Portland

Red Electric Pedestrian Trail Bridge

The Buddy Holly Hall of Performing Arts and Sciences is a 2022 IDEAS2 National Award Winner!
The Buddy Holly Hall of Performing Arts and Sciences is a 2022 IDEAS2 National Award Winner!

The Buddy Holly Hall of Performing Arts and Science in Lubbock, Texas is a 220,000 square foot state-of-the-art campus featuring two theaters, event space, a full-service bistro and a ballet academy under one roof. Albina bent various materials for the signature spiral staircase in the Christine DeVitt Lobby. See the video below to get a sneak peek inside!

 

The projects is featured in the May edition of Modern Steel Construction. For more details on the entire project and to see a full list of winners check out AISC's website

 

TS 16" X 8" X .625" WALL A500 GR C
16 pcs: Spiral bend the easy way
Bent down to a 7 ft plan view radius.

 

TS 10" X 6" X .625" WALL A500 GR C
10 pcs: Spiral bend the hard way
Bend down to a 14' 11" plan view radius.

 

 

Steel Spiral Stringers for The Buddy Holly Hall of Arts & Sciences

 

Top Down view of the Steel Spiral Staircase at The Buddy Holly Hall of Arts & Sciences

 

 

Steel Tree-Like Columns and Curved “Steel” Branches Create a Biophilic-Inspired Archway Entrance for the Freyer-Newman Center at the Denver Botanical Gardens
Steel Tree-Like Columns and Curved “Steel” Branches Create a Biophilic-Inspired Archway Entrance for the Freyer-Newman Center at the Denver Botanical Gardens

Albina bent 40,000# of steel for the steel tree-like columns and curved “steel” branches that create the biophilic-inspired archway entrance for the Freyer-Newman Center at the Denver Botanical Gardens. Albina bent 60 pieces of W8 X 31# A992 the hard way to a full scale layout. We also bent Tube Steel 8" X 6" X .500" WALL A500 GR B the hard way and MC8 X 20# A36 the hard way. The Freyer - Newman Center is a LEED GOLD building, designed by Denver’s Davis Partnership Architects. The Center houses six classrooms; four galleries; new herbaria for vascular plants, mushrooms and slime molds; laboratories; a new library and a coffee shop. Steel Tree-Like Columns and Curved Steel Branches for the Freyer-Newman Center at the Denver Botanical Gardens

The project was featured in the April Issue of Modern Steel.

Steel tree-like columns and curved steel branches for the Freyer-Newman Center at the Denver Botanical Gardens

Curved Steel Canopies Create Gathering Place at Civic Square in Goodyear, Arizona
Curved Steel Canopies Create Gathering Place at Civic Square in Goodyear, Arizona

Civic Square, in Goodyear, Arizona, will serve as a highly-desirable community gathering spot for festivals, concerts, parades and other community events. Albina bent various materials for the canopies at the center of Civic Square. Albina bent the following materials for the project:

TS 16" X 8" X .375" WALL A500 GR B
16 pcs all bent the easy way to a 36 ft – 44 ft radii.

TS 14" X 6" X .375" WALL A500 GR B
12 pcs all bent the easy way to a 40 ft – 43 ft radii.

TS 10" X 4" X .250" WALL A500 GR B
5 pcs all bent the easy way to a 27 ft – 30 ft radii.

TS 6" X 3" X .375" WALL A500 GR B
4 pcs all bent the easy way to a 36 ft – 44 ft radii.

1½" SCH40 A500 GR B
21 pcs all bent to a 28 ft – 44 ft radii.

Civic Square Curved Steel Canopy Raw Material located in Goodyear, Arizona

Civic Square Curved Steel Canopies in Goodyear, Arizona

Curved Steel "Treehouses" Provide Tranquil Break Area for Employees at the NVIDIA Corporate Headquarters in Santa Clara, California
Curved Steel "Treehouses" Provide Tranquil Break Area for Employees at the NVIDIA Corporate Headquarters in Santa Clara, California

Curved steel treehouse structures provide a tranquil and relaxing break area for the employees of NVIDIA, a computer hardware manufacturer, at the corporate headquarters in Santa Clara, California. Albina Co., Inc. was the steel bender-roller on this project. We bent 55,000# of bent material including:

TS 12" X 4" X .500" WALL A500 GR B

6 pcs bent the easy way to a 28 ft radius (30 ft of bent material per pc).  Material bent and trimmed by Albina.

TS 5" X 5" X .375" WALL A500 GR B

12 pcs bent to a 31 ft radius (16 ft of bent material per pc).  Material bent, trimmed and drilled by Albina.

TS 8" X 2" X .250" WALL A500 GR B

89 pcs bent the hard way to an approx. 32 ft radius (approx. 18 ft of bent material per pc).  Material bent, trimmed and drilled by Albina.

3" X 3" X ¼" ANGLE A36

12 pcs bent leg in to a 31 ft radius (15 ft of bent material per pc).  Material bent and trimmed by Albina.

TS 3" X 3" X .250" WALL A500 GR B

4 pcs bent to a 5 ft radius (7 ft of bent material per pc).  Material bent and trimmed by Albina.

TS 5" X 3" X .250" WALL A500 GR B

4 pcs bent the easy way to a 5 ft radius (7 ft of bent material per pc).  Material bent and trimmed by Albina.

5" X 5" X ½" ANGLE A36

6 pcs bent leg out to a 2 ft radius (1 ft of bent material per pc).  Material bent and trimmed by Albina.

Curved Steel Treehouse Structures at NVIDIA Headquarters

Curved Steel Aerial View of Treehouse Structures at NVIDIA Headquarters

Close Up View of Curved Steel Treehouse Structures at NVIDIA Headquarters

Staircase Modeled After the Helical Structure of DNA takes Center Stage at New Biotech Facility
Staircase Modeled After the Helical Structure of DNA takes Center Stage at New Biotech Facility

Albina recently bent various parts for an interconnecting spiral staircase, modeled after the helical structure of DNA, at a new 1.6 million sq ft biotech campus in the Bay area. Materials: 1" OD X .120" WALL T304 S/S #4 FINISH, 1½" OD X .120" WALL 304 S/S #4 FINISH and 1½" OD X .180" WALL 304 S/S #4 FINISH
All railings and returns bent by Albina (flat rolling and spiral rolling).

Materials: PL 1" THICK X 14" WIDE A572-65, PL 1" THICK X 6.375" WIDE A572-65
Materials: 2½" X 2½" X 3/8" ANGLE A36, 2" X 2" X ¼" ANGLE A36
All misc. stair parts bent by Albina to various configurations.

Materials: PL 1" THICK X 14" WIDE A572-65
All Ribbon Helixes bent by Albina to a 3’-0” plan view radius (spiral rolled the easy-way).

Signature Spiral Staircase at the Buddy Holly Hall of Arts & Sciences
Signature Spiral Staircase at the Buddy Holly Hall of Arts & Sciences

The Buddy Holly Hall of Performing Arts and Science in Lubbock, Texas is a 220,000 square foot state-of-the-art campus featuring two theaters, event space, a full-service bistro and a ballet academy under one roof. Albina bent various materials for the signature spiral staircase in the Christine DeVitt Lobby. See LINK IN OUR BIO to get a sneak peek inside!

TS 16" X 8" X .625" WALL A500 GR C
16 pcs: Spiral bend the easy way
Bent down to a 7 ft plan view radius.

TS 10" X 6" X .625" WALL A500 GR C
10 pcs: Spiral bend the hard way
Bend down to a 14' 11" plan view radius.

Steel Spiral Stringers for The Buddy Holly Hall of Arts & Sciences

Top Down view of the Steel Spiral Staircase at The Buddy Holly Hall of Arts & Sciences
It's Here, It's There, It's Everywhere! Curved Steel at the Forefront of Construction at the University of Oregon
It's Here, It's There, It's Everywhere! Curved Steel at the Forefront of Construction at the University of Oregon

Photo Credit: Univeristy of Oregon Track and Field.

Two major construction projects are just wrapping up at the University of Oregon and curved steel is at the forefront of both projects!

The Phil and Penny Knight Campus for Accelerating Scientific Impact Sky Bridge.

Curved Steel Pedestrian Bridge at the Phil and Penny Knight Campus for Accelerating Scientific Impact
Photo Credit: Campus Planning & Facilities Management University of Oregon

Albina Co., Inc. bent 22″ OD x 1″ Wall Carbon Steel Pipe to a 105 foot center-line radius for a signature sky bridge that spans Franklin Boulevard and serves as a connector between campus and other U of O research facilities. The $225 million, 160,000-square-foot first phase opened in the Spring of 2020. Click on the link in my BIO to take a virtual tour of the building. Photo Credit: Campus Planning & Facilities Management U of O.

“The Front Runner in Steel Bending. We Tower Above the Rest” We were thrilled to be an integral part of reconstructing Hayward Field at the University of Oregon. Hayward Field is the world-class home to @OregonTF.

Albina created the curved steel diaphragm used to support the roof structure and provided various bent materials to help construct the landmark tower at the northeast corner of the facility. Designers wanted to create a structure that was open and airy, allowing spectators to enjoy great views and natural daylight, in an intimate environment.

For the roof, we rolled 600 lengths, varying from 28’-0” to 75’-6” long, of 14" OD X .375" / .500 WALL A500-18 GRADE B&C. That is 1,500,000# lot weight (750 tons) of rolled steel, 32 inbound trucks and 90 outbound trucks. The 14” OD material was laid over the top of the plate that we bent for this project. We bent 300 lengths, varying from 3’-0” to 37’-0” long, of PLATE 1½" THICK X 16¾" WIDE A572 GR. 50 and PLATE 1½" THICK X 10" WIDE A572 GR. 50.

In addition to the iconic roof, the tower at Hayward (187 feet tall) creates a community landmark honoring the first 100 years of track and field at Oregon. We rolled 400 lengths, varying from 20’-0” to 60’-0” long, of Tube Steel 8" X 4" X .500" WALL A500 GR B, 8-5/8" OD X .625" WALL A500C WHEELED, 8-5/8" OD X .375" WALL A500C WHEELED, 8-5/8" OD X .250" WALL A500C WHEELED, and Flat Bar 3/8" X 4½" A36. That is 330,000# lot weight (165 tons) of rolled steel, 10 inbound trucks and 16 outbound trucks! Photo Credit: Oregon Track & Field.

Our work was extremely precise, and we had zero rejected parts by the fabricator, Fought & Co., Inc. When measuring the work points during fabrication, they never once had to heat up or adjust the bending. To make the erection process go smoothly, we marked every 3-4 feet on the centerline back of the pipe to assist in the layout process for the diagrid “fish-mouth” stubs, and up-stands for the roofing system.