Another Awarding Winning Project in the books for Albina Co., Inc. “The Spheres” have received the AISC 2019 IDEAS2 Presidential Award for Excellence in Fabrication! Albina bent 750,000# and 1,050 pieces rectangular tube steel bent the easy way and a portion bent off-axis for this project. Almost 8 miles of welding work and grinding was avoided because of Albina’s ability to bend a portion of the project. Almost NO correction was needed during fabrication or erection as the bends fit to the fixtures within 1/32nd of an inch! Numerous Pacific Northwest businesses collaborated to make The Spheres possible. Way to Go Team & Congratulations!
The Albina Co., Inc. team recently spiraled a true HSS stair stringer to a very tight configuration for a spiral staircase project in Washington. The project consisted of using an induction heat source, on our custom made bending equipment, to spiral bend tube steel 16″ X 12″ X .625″ WALL A500 GR B the easy way to a 77” Center Line Radius. VERY TIGHT and VERY IMPRESSIVE! Great work team!
Albina provided 109,000# of bent steel for the Eli Lilly San Diego Biotech Center in La Jolla, CA. Eli Lilly doubled the size of its research facility to 300,000 square feet during this project.
Tube Steel 8″ X 8″ X .500″ WALL A500 GR B
8 5/8″ OD X .625″ WALL A500B
Albina Co., Inc., located outside Portland, Oregon, has been providing customers with innovative, quality curved steel services and products since 1939. A family owned and operated, third generation business, run by Brian Smith, specializes in structural steel, tube and pipe bending, plate rolling and fabrication. Albina produces virtually any metal component that needs to bend or curve without the use of pre-formed fittings. Albina has provided curved steel for many high-profile buildings, stadiums and structures in the United States and Canada. Albina was the steel bender of choice on the recently completed Amazon Spheres in Seattle,Washington.
Albina is an industry leader in research and development and in 2018, purchased an MCP30 by Davi, the first type of bending machine in the United States with a “iRoll” smart camera system, allowing operators to view the part being bent compared to a radius template on the control screen. The machine has the ability to “learn and remember” how different materials bend, where the rolls need to be positioned, and how much spring back is associated with a bend / material.
Albina also purchased a Bend-Tech Dragon A400 Plasma Cutter, a commercial grade CNC tube cutting ,engraving, and marking machine with the world’s most powerful CAD/CAM software. Other new equipment included new welders, jib cranes, induction heating coils, an electric forklift and 40 sets of tooling.
Albina was an instrumental player in the development of the first ever Design Guide of its kind in the United States offering information on the fabrication, design and detailing of curved members. Design Guide 33 “Curved Member Design” was released in October 2018 by the AISC Bender/Roller committee and is an invaluable resource for the industry!
Albina not only has one of the newest, most technologically advanced machines on the market, Albina also has one of the oldest, custom made bending machines ever created! In honor of the 80th Anniversary, Albina created a museum on site, called “The Smith-sonian”, honoring the family name and housing one of the first ever pieces of equipment that Albina owned and used to bend materials. Brian’s grandfather built the“Model-T” bending machine in the early 1940’s utilizing the transmission and differential from a “Model-T” Ford. This machine was used until the 1990’s to bend various materials such as pipe, tube, and square and rectangular hollow structural steel. “The Smith-sonian” is ready for visitors. Cheers to 80 Years!
With every New Year comes excitement about the anticipation of what is to come, but also a bit of caution as to what may lie ahead. That is why we took two New Year’s pictures this year as a family! We must stick to what we know to keep our family and business strong, but we must also have the fortitude to take a leap when a project or challenge comes our way. The uncertain economic and social times we live in pose challenges each and every day, but I am confident in the companies we partner with, the people we work with, and the projects we invest in. Maintaining a strong steel industry, just like raising a strong family, is a collaborative effort. All hands on deck! Lets work together to get through these uncertain times and come out stronger on the other end!
And with every New Year comes reflection about the year prior. 2018 was one for the record books as we worked on many exciting curved steel projects. Albina was fortunate to team up with some great fabricators on a massive project in California this last year. The project (to be named at a later date) consisted of 100’s of trucks, thousands of pieces and millions of pounds of bent steel. This was the largest project Albina has processed to date and we look forward to working on more projects that have this level of complexity and excitement in 2019, the 80th Anniversary of our company!! Cheers to 80 Years!
Back in June, I posted a picture of some spiral bent Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius, using our induction heating process, for the new American Airlines headquarters in Fort Worth, Texas. In addition to the 16″ square, we produced another set of spirals consisting of Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. Below is a progress picture of the installation of these spiral stringers.
The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019. These are the type of bends that ONLY Albina can do!
We collected toys this year for the U.S. Marine Corps,”Toys for Tots”. The team collected $488 in toys, and Albina Co.contributed $432, totaling $920.00 worth of toys! Way to go team!
This master bender machine offers the new and innovative iRoll camera system, allowing operators to view the part being bent compared to a radius template on the control screen. This is a new way to make quality and consistent parts. Another innovation with the master bender is the machine’s ability to “learn and remember” how different materials bend, where the rolls need to be positioned, and how much spring back is associated with a bend / material. This machine is a great fit for our shop, its size puts it right between our current Roundo R7 and R11 machines. Allowing us to reallocate work from two machines to three machines which should certainly help with our scheduling flexibility.
The MCP30 will allow us to bend up to 8” x 8” angle, 9” square HSS, W16 the easy way / W12 the hard way and 14” Sch20 pipe / 12” Sch40 pipe.
We recently completed bending 3 lengths x 45 feet of Wide Flange W8 X 35# A992 Bent the easy way to a 16’ 6” radius. 120° of content. Albina rolled, trimmed, drilled and assemble complete the three lengths displayed in the front of these images. These large span bends were for one of the leading formwork and scaffolding companies in the construction industry.
We recently bent 6″ SCH10 A53A ERW rolled to a 4’ 0” radius. We were instructed to bend the material in 180° sections and the customer was then going to make them into full circles. It is our understanding that these rings will be hung from the ceiling, painted and wrapped in ribbon for a Hulu convention.