Phase 1 of the Newberg/Dundee Bypass road in Oregon includes more than ten bridge structures, where the bypass crosses over creeks, wetlands, railroads, or travels over or under other local roads. The Corridor Theme is “Meandering River and Rolling Hills.” The theme includes an open form for bridge structures, which allows views for drivers under the structure and provides opportunities for smooth transitions into the surroundings. A “meandering river” concrete relief is stamped into the concrete railing and an ornamental “rolling hills” design is used where screening is required. That is where we come in! We rolled various tube steel to create the “rolling hills” on the bridges. We rolled:
16 lengths of tube steel 10″ X 4″ X .375″ WALL A500 GR B (30 pcs total) bent the hard way to 15 different radii from 9 ft to 158 ft.
9 lengths of tube steel 12″ X 8″ X .375″ WALL A500 GR B (16 pcs total) bent the hard way to 5 different radii from 28 ft to 58 ft.
19 lengths of tube steel 3″ X 3″ X .313″ WALL A500 GR B (56 pcs total) to 26 different radii from 5 ft to 200 ft.
We recently spiral bent tube steel 12″ X 8″ X .625″ WALL A500 GR B Spiral the Easy way to a 173” radius for a customer spiral staircase located in Utah. Square and rectangular tubing is also known as HSS (hollow structural steel). Albina has the ability to bend both square and rectangular tubing. For rectangular tubing we can bend both the easy way (against the weak axis) and the hard way (against the strong axis). We can even provide Multi-Plane bending where we are bending both the easy way AND the hard way. Albina is a unique shop in that we can bend very small square materials such as TS ½” x ½” x .049” wall all of the way up to very large materials such as TS 20” x 12” x .625” wall, which happens to be the largest size that mills produce. Albina actually has a larger capacity than TS 20” x 12” x .625” wall, which means we can bend materials larger then what the mills produce!
Albina recently used our induction heating process to spiral bend Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius for the new American Airlines headquarters in Fort Worth, Texas. The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019. Including the 16″ square, we have produced another set of spirals and have one in the queue. The one in the queue is Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. We already made a mock up for the job and all parties loved it. These are the type of bends that ONLY Albina can do! This is a really amazing project! Stay tuned for more pictures.
We currently have a job in progress that involves bending tube steel and doing some very complex end coping on the material for some custom skylights at the Philadelphia Museum of Art. The coped ends are VERY complex. Every machine shop we contacted to cope these ends and slot these ends all declined. With all of our technical expertise, we figured out how to do the ends in-house. It is the most complex end details we have ever worked with. Albina is bending, trimming, slotting and miter cutting 150 pieces of TS 5″ X 3″ X .375″ WALL A500 GR B and TS 4″ X 3″ X .375″ WALL A500 GR B per drawings down to a 4’8″ radius. Our customer will do the remainder of the fabrication. Stay tuned for more pictures as we near completion of the job!
Last night was Taylor Swift’s opening night for her “Reputation Tour” at the University of Phoenix Stadium in Glendale, Arizona! Albina Co., Inc. bent 270,000 pounds of steel for the University of Phoenix Stadium. 31 lens x 20 ft: 1½” X 1½” X 3/16″ ANGLE A36 Rolled all leg out. Each part had 2 radii. 206 lengths of Tube Steel 10″ X 6″ X .375″ WALL A500 GR B. All material was bent to AESS (architecturally exposed structural steel)standards. There were multiple radii per piece as tight as a 4′ 7″ CLR. All parts were bent the Hard-way.
We just finished a project for a new customer out of Texas. Albina Co., Inc. provided 40,000# of bent steel for the Fort Worth Multi-Purpose Arena project in Fort Worth, Texas which broke ground on April 18th. Albina provided 28 pieces of spiral bent Tube Steel 8″ X 4″ X .500″ WALL A500 GR B the easy way to AESS (Architecturally Exposed Structural Steel) standards. The tightest section was bent to a 17 foot radius. The Fort Worth Multipurpose Arena will be a 14,000-seat, multipurpose venue owned by the City of Fort Worth. The state-of-the-art arena, scheduled to open in November 2019, will host concerts, sporting events and family entertainment, and will be the new home to Fort Worth Stock Show Rodeo performances.
Bridge bending? Yes- we bend steel for anything, even bridges! In fact every month steel is leaving our yard for different steel bridge projects. We recently finished bending steel for two bridge projects located on opposite ends of the United States. The first project shipped to Maine and consisted of 12,000# of HSS (rectangular and square tubing). Sizes ranged from TS 8” x 8” x .375” wall to TS 14” x 14” x .375” wall. The second project located in California (a week later) was for 21,000# of W33 X 118# A992 bent the hard way. We can provide bending needs for east coast and west coast projects!
Albina Co., Inc. recently completed bending 21,000 pounds of curved steel for a Providence Medical Center located in Medford, Oregon. We bent Tube steel 8″ X 6″ X .250″ WALL A500 GR B bent the Easy way to a 22 ft radius, tube steel 6″ X 4″ X .250″ WALL A500 GR B Bent the Hard way to a 17 ft radius and Tube steel 6″ X 3″ X .250″ WALL A500 GR B of which 4 lengths were bent the Easy way to a 23 ft radius and 4 lengths were bent the Hard way to a 17 ft radius. Lastly, we bent Tube steel 6″ X 6″ X .250″ WALL A500 GR B Bent to a 44 ft radius.
Albina Co., Inc. recently completed bending spiral stringers of tube steel 10” x 6” x .625” wall all spiral bent the easy way down to a 7’ 4” inside radius. The stingers were bent for a Goodwin Proctor Law Office located in California. Albina Co., Inc. is the #1 steel stringer bender in the nation because Albina doesn’t split HSS prior to bending and then weld the sections back together to meet your needs, our HSS members are bent as HSS members. Albina doesn’t fill your HSS with other structural members. We are able to bend HSS members without adding extra material and weight and are still able to meet or exceed your quality requirements. Albina will bend your HSS stringers out of HSS material; we don’t make “built up stringers” out of plate.
Albina Co., Inc. bent 40,000 lbs. of various sizes of tube steel for the spiral staircases at the John J. Hemmingson Center at Gonzaga University Spokane, WA. Materials consisted of Tube Steel 16″ X 8″ X .500″ WALL A500 GR B rolled the easy way down to a 22 ft radius. These lengths of material were spiral bent using our induction heating process to AESS standards. We also bent Tube Steel 12″ X 6″ X .250″ WALL A500 GR B rolled the hard way down to a 19 ft radius. The John J. Hemmingson Center was completed in 2015 and serves as a meeting place for students, staff and visitors the University. We visited the campus shortly after it opened and my son will tell you that the highlight for him was the cafe where you can make your own milkshakes! He was sold from then on out and hopes to attend Gonzago University himself one day!