Albina’s plate roll has been extremely busy as of late and we recently rolled 1/2″ X 96″ A36 and 3/8″ X 96″ A36 plate to a 55 foot radius for a large tank. Very cool pictures below! Did you know that our plate rolling capacity is determined by a number of factors. The thickness we can roll is tied directly to the width of the plate we are bending. For example our plate roll can bend up to 10 foot wide material, but can only bend ¾” thick plate at 10 foot wide. As the plate becomes smaller in width we can bend thicker material. For example if a piece of plate measure 18” wide, the material could measure 2” thick.
Albina recently rolled ½” THICK A36 PLATE X 91″ WIDE to create:
1 cylinder: 40″ ID X 91″ LONG
1 cone: 29″ ID X 40″ ID X 49.5″ TALL
Albina’s scope of work was to prebend, trim, roll, and tack weld per the drawings provided and turn it over to the fabricator for fabrication. After we completed the job, the fabricator had this message for us, “I just wanted to pass along the attached photo and compliment on the rolling you just did for us. The parts literally could not have fit better than they did which makes our job as fabricators so much easier. Please pass along a thank you to your team for another great job.”
We recently completed bending some component parts for a customer which were a mix of carbon steel and nickel plate, pipe and bar. In the first image, we bent the coil, the terminals, the cylinder and the cylinder stiffeners. In the second image, we bent the inner and out cylinders on the top half. On the third image, we bent the upper and lower cylinders. Our customer was so thrilled with the parts that we provided, we received the following email from them: “The components Albina did for us were fantastic! Please pass along to your guys that the items you guys made were just about perfect. It really helped the fabrication process go smoothly. We really appreciate the work you did on this project for us.”
Our new plate roll is busy and we have some great projects on the machine right now. We are in the process of bending material for some custom tanks made out of Nickel material. This project consists of various tanks rolled to different diameters. All material is Nickel 201 ranging in thickness from 3/16” to 3/8”. The plate sections are up to 72” long prior to rolling. Diameters we are rolling to range from 57” to 107”. In addition to the tanks we are proving the cooling tubes as well. Cooling tubes are bent out of 1” Sch40 Nickel 201 (with terminals) to match the diameter of the tanks. Needless to say, this is a fun and challenging project!
Albina has purchased a new plate roll to add to our capabilities!
This new plate roll is a Lemas Hydraulic 4-roll, 3/8” capacity over 6 feet long.
The diameter of all rolls measures 7.87”. This machine will allow us to roll material tighter then we could previously roll. It will also allow us to roll thinner material then we could previously roll. We had a recent project requiring us to roll some very tight cylinders which prompted the purchase of the machine, but we are excited to take on more new work that we previously had to turn away.