Tag Archives: Structural Steel Bending Profiles

Curved Tube Steel for BART (Bay Area Rapid Transit) Berkeley

The downtown BART Berkeley (Bay Area Rapid Transit) station is conveniently located close to the University of California campus and to many shops, restaurants, theaters and other attractions, and has valet bike parking. Albina has been involved in several BART projects over the years and this is just the most recent one. We rolled various sizes of tube steel and angle including:

Tube Steel 6″ X 6″ X .375″ WALL A500 GR B- all bent to a 32 ft radius.
Tube Steel 6″ X 5″ X .250″ WALL A500 GR B- all bent the hard way to a 22 ft radius. All parts provided by Albina rolled, trimmed to length and notched for fabrication.
Tube Steel 12″ X 8″ X .500″ WALL A500 GR B. Bent by Albina the hard way to a 41 ft radius.
Tube Steel 12″ X 6″ X .375″ WALL A500 GR B. Bent by Albina the easy way to a 109 ft radius.
Tube Steel 10″ X 6″ X .500″ WALL A500 GR B. Bent by Albina the easy way to a 110 ft radius.
2½” X 2½” X ¼” ANGLE T316 S/S. Bent by Albina with the leg out to a 21 ft radius.

Albina produces architecturally designed pedestrian bridges and walk-ways as well as motor vehicle and mass transportation bridges and support systems erected at transportation stations, universities, museums, large businesses, state park, etc.Here are some pictures. Check back for more pictures!

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Albina recently used our induction heating process to spiral bend Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius for the new American Airlines headquarters in Fort Worth, Texas. The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019. Including the 16″ square, we have produced another set of spirals and have one in the queue. The one in the queue is Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. We already made a mock up for the job and all parties loved it. These are the type of bends that ONLY Albina can do! This is a really amazing project! Stay tuned for more pictures.

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Stainless Steel Pipe Bending of Small Parts for Manufacturing Application

We recently completed a very difficult job in which we bent 3″ OD X .065″ WALL T304 Stainless Steel POLISHED, 2½” OD X .065″ WALL T304 Stainless Steel POLISHED, and 1/2″ OD X .065″ WALL T304 Stainless Steel Polished for a manufacturing customer. The really tight bends in the picture below are elbows (butt-weld fittings) that are purchased off the shelf at a pipe supply house. The bends we did are the larger radii bends. Albina is a reliable vendor when it comes to producing bent parts for manufacturing applications. When applicable, we can provide same day and/or shutdown services which is a huge plus for customers that rely on equipment running 24 hours a day. Albina is also qualified to process NQA-1 work for certified NQA-1 shops.

Bent Steel Parts for Manufacturing Application

Curved Pipe for Oak Harbor Wind Sculpture in Bellingham, Washington

We partnered with Architectural Elements, a specialty metals fabrication shop in Bellingham, Washington to create this wind sculpture for the city of Oak Harbor. Albina bent 3½” SCH40 A53B ERW WHEELED- 10 lengths x 42 feet for the project. The sculpture was designed by Architectural Elements design engineer, Kyle Thomas and the photos below are © 2018 by Melissa Marteny.

Curved Steel Oak Harbor Wind Sculpture

Curved Steel Oak Harbor Wind Sculpture

Curved Steel Oak Harbor Wind Sculpture

Curved Steel parts for Water Jet Equipment

Albina Co., Inc. recently bent 20 pieces of 3/8″ OD X .125″ WALL T304 S/S TBE that will be used on some water jet equipment. We coiled the material to a 8” diameter and bent the terminals on a 1½” center-line radius. We produce consistent, accurate and repeatable rolled metal parts and components for various manufacturing and industrial business sectors. We produce small parts such as hydraulic lines, handles, brake bands, pipe spools, boiler tubes, heat exchangers, and coils. Our bent steel can be seen on various applications in the auto, marine, aviation, locomotive, agricultural and food processing sectors. Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports.

Albina Co, Inc. produces consistent, accurate and repeatable rolled metal parts and components for various manufacturing and industrial business sectors. We produce small parts such as hydraulic lines, handles, brake bands, pipe spools, boiler tubes, heat exchangers, and coils. Our bent steel can be seen on various applications in the auto, marine, aviation, locomotive, agricultural and food processing sectors. Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports.”

Albina Co, Inc. produces consistent, accurate and repeatable rolled metal parts and components for various manufacturing and industrial business sectors. We produce small parts such as hydraulic lines, handles, brake bands, pipe spools, boiler tubes, heat exchangers, and coils. Our bent steel can be seen on various applications in the auto, marine, aviation, locomotive, agricultural and food processing sectors. Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports.

Curved Steel for the Philadelphia Museum of Art Skylights Project

We currently have a job in progress that involves bending tube steel and doing some very complex end coping on the material for some custom skylights at the Philadelphia Museum of Art. The coped ends are VERY complex. Every machine shop we contacted to cope these ends and slot these ends all declined. With all of our technical expertise, we figured out how to do the ends in-house. It is the most complex end details we have ever worked with. Albina is bending, trimming, slotting and miter cutting 150 pieces of TS 5″ X 3″ X .375″ WALL A500 GR B and TS 4″ X 3″ X .375″ WALL A500 GR B per drawings down to a 4’8″ radius. Our customer will do the remainder of the fabrication. Stay tuned for more pictures as we near completion of the job!

Curved Steel for Skylights at Philadelphia Museum of Art-2

Curved Steel for Skylights at Philadelphia Museum of Art-3

Curved Steel for Skylights at Philadelphia Museum of Art-1

Curved Steel for Skylights at Philadelphia Museum of Art-4

Curved Steel for University of Phoenix Stadium Where Taylor Swift Opened Her Reputation Tour!

Last night was Taylor Swift’s opening night for her “Reputation Tour” at the University of Phoenix Stadium in Glendale, Arizona! Albina Co., Inc. bent 270,000 pounds of steel for the University of Phoenix Stadium. 31 lens x 20 ft: 1½” X 1½” X 3/16″ ANGLE A36 Rolled all leg out. Each part had 2 radii. 206 lengths of Tube Steel 10″ X 6″ X .375″ WALL A500 GR B. All material was bent to AESS (architecturally exposed structural steel)standards. There were multiple radii per piece as tight as a 4′ 7″ CLR. All parts were bent the Hard-way.

Curved Steel University of Phoenix Stadium-1

Curved Steel University of Phoenix Stadium-6

Curved Steel University of Phoenix Stadium-5

Curved Steel University of Phoenix Stadium-4

Curved Steel University of Phoenix Stadium-3

Curved Steel University of Phoenix Stadium-2

Curved Steel for the Fort Worth Multi-Purpose Arena in Fort Worth, Texas

We just finished a project for a new customer out of Texas. Albina Co., Inc. provided 40,000# of bent steel for the Fort Worth Multi-Purpose Arena project in Fort Worth, Texas which broke ground on April 18th. Albina provided 28 pieces of spiral bent Tube Steel 8″ X 4″ X .500″ WALL A500 GR B the easy way to AESS (Architecturally Exposed Structural Steel) standards. The tightest section was bent to a 17 foot radius. The Fort Worth Multipurpose Arena will be a 14,000-seat, multipurpose venue owned by the City of Fort Worth. The state-of-the-art arena, scheduled to open in November 2019, will host concerts, sporting events and family entertainment, and will be the new home to Fort Worth Stock Show Rodeo performances.

Curved Steel Goes to the Movies!

Do you like movies and the academy awards? Check out a recent project that we have been working on for the Academy Museum of Motion Pictures
We have bent and shipped approximately 328,000# of bent steel for this project.
Materials consisting of:
Tube Steel 12″ X 6″ X .375″ WALL A500 GR B
Tube Steel 8″ X 4″ X .375″ WALL A500 GR B
Tube Steel 6″ X 6″ X .375″ WALL A500 GR B
6″ OD X .375″ WALL A500 GR B
3″ X 3″ X ¼” ANGLE A36
Wide Flange W14 X 145# A992
Wide Flange W14 X 90# A992
Wide Flange W14 X 68# A992
Wide Flange W14 X 48# A992
Wide Flange W16 X 77# A992
Wide Flange W24 X 55# A992

183 pieces in total were bent the easy way and others were bent the hard way down to the tightest radius of 56 feet. Check back for erection pictures very soon! It is going to be quite and amazing building!

Coils and Rolled Plate Cylinders

We recently completed bending some component parts for a customer which were a mix of carbon steel and nickel plate, pipe and bar. In the first image, we bent the coil, the terminals, the cylinder and the cylinder stiffeners. In the second image, we bent the inner and out cylinders on the top half. On the third image, we bent the upper and lower cylinders. Our customer was so thrilled with the parts that we provided, we received the following email from them: “The components Albina did for us were fantastic! Please pass along to your guys that the items you guys made were just about perfect. It really helped the fabrication process go smoothly. We really appreciate the work you did on this project for us.”

Cooling spool coil

cylinders bent out of plate

cylinders bent out of plate