Tag Archives: structural steel bending

Bending Steel Angle Heel Up, Heel Out, Heel In, Leg In and Leg Out! Plus Bulb Flat!

We bend all sizes of angle that the mill produces, up to 8” x 8” x 1¼”. We can bend all types of angle as well; including aluminum, stainless and carbon steel. Carbon angle (mill produced) is classified as ASTM A36 resulting in a yield point (PSI) of 36,000 minimum. We bend all stock lengths as well as non-stock lengths. Stock lengths range from 20 to 40 feet. Angle is produced with equal legs and unequal legs. Unequal legs would measure differently on the horizontal leg versus the vertical leg. We have the ability to bend angle with the leg in, leg out, heel in, heel out and heel up. We also have the ability to bend bulb flat. Bulb flat is similar to angle with one of the legs cut down to a very short “stub”. We can bend bulb flat with the stem out and the stem in. We can bend all mill sizes produced up to 430 mm x 20 mm (16.93” wide x .787” thick). Bent angle can be used for many different applications. The most common application would be angle flanges which are full circles that are used to join sections of pipe together. Bent angle is also used for canopies, roof trusses and tunnel shoring applications.

Bent Steel Angle Leg Out

Angle Leg Out

Bent Steel Angle Heel Up

Angle Heel Up

Murray Park Amphitheater Rennovations Include Curved Steel Roof Structure

Albina bent 55,000# of wide flange W24 X 76# A992, W30 X 108# A992, W36 X 135# A992, W36 X 170# A992 for the Murray Park Amphitheater in Salt Lake City, Utah. Over a planning period that lasted several years, the city received input from patrons and citizens that focused on the needs and wants for improvements to the amphitheater. The largest improvement to the amphitheater was a curved steel roof over the stage and orchestra pit. “In the summer, we have microburst storms that roll in at around three or four in the afternoon and rain out events,” Sorenson said. “The stage can also get very hot, which limits what you can do in the afternoon. If we had a roof, we wouldn’t have to cancel. It would allow us to keep events running.” One of Albina Co., Inc.’s slogans over the years is “We’ve Got You Covered” and in this instance, we truly did! The wide flange was all bent the hardway to a radii range of approx. 90 ft – 100 ft. and it was all bending to AESS (Architecturally Exposed Structural Steel Standards).

Murray Park Amphitheater Curved Steel Roof Structure

Murray Park Amphitheater Curved Steel Roof

Curved Steel Everywhere you Look in Seattle!

We spent this last weekend in Seattle as we took our son and some friends up to a Mariners game. We had Saturday morning to spend in the city, and everywhere we looked, we stumbled upon projects containing curved steel that we have been a part of! The Jimmy Hendrix Museum, The Spheres and Spiral Staircase at Amazon, the New Spiral Staircase in the Space Needle, the Canopy at the Seattle Great Wheel, the Dale Chihuly Garden and Glass Museum, the pedestrian bridge at the Museum of Flight, and art projects outside of corporate offices. The list goes on! What a true experience to see Brian showing the kids all of the curved steel projects Albina has done over the years! It was a great teaching moment to explain how the entire process works from the beginning of a project to the end and how all the different players work together to accomplish one final product. We were extremely proud to be the steel bender of choice for these amazing projects in the Pacific Northwest. And stay tuned, there are great things happening in the PNW and many more high profile projects coming up!

"The Spheres" at Amazon Curved Steel

"The Spheres" at Amazon Curved Steel

The Seattle Great Wheel Canopy Curved Steel

Curved Steel Art Work

Curved Steel Canopy at “The Village at Medford Center” in Medford, Oregon

We recently completed a project consisting of 82,000# of bent steel for “The Village Medford Center” in Medford, Oregon. The Village is the center of a major environmental and architectural transformation at Medford Center, which is the premier entertainment-oriented shopping and dining experience in Medford, Oregon. Part of the architectural upgrades included a new dynamic sign program featuring an arched entryway with an illuminated pendant pine cone sculpture and a new 80-foot tall architectural tower, that will be visible from the I-5 freeway.

We rolled 24 lengths of Tube Steel 16″ X 8″ X .500″ WALL A500 GR B the Hardway to a 42 foot inside radius. All material was bent to AESS standards (without heat)!

We also rolled 16 lengths of Tube Steel 6″ X 6″ X .500″ WALL A500 GR B down to as tight as a 27 foot radius.

Curved Tube Steel Canopy at The Village at Medford Center

Curved Tube Steel Canopy at The Village at Medford Center

Curved Tube Steel Canopy at The Village at Medford Center

Meet Brian and Jaime Smith: It Never Hurts to Try Something New! We Aren’t Afraid of a Little Adventure When It Comes to Our Business or Family Life!

We aren’t afraid of a little adventure when it comes to our business or our family life! We recently took a family vacation to Central Oregon and went hiking and cliff jumping at Steelhead Falls! Our kids were eager to jump and even more eager to see us jump! I started with the lower rocks and worked my way up to the bigger ones. I couldn’t let my son down! Jaime started on the lower rocks, and while she never made it up to the high ones, she found the courage to jump as our teenage daughter implored her by saying “Mom, I will be so disappointed in you if you don’t jump.” That was all it took and off she went! See our videos on YouTube.

Brian is at https://www.youtube.com/watch?v=0x3pRl7Y9kM
Jaime is at https://www.youtube.com/watch?v=6nwjR6TsDEI

At times, we are not afraid to jump into something if the experience and adventure of it is worth it in the long run. I think that my grandpa had that same philosophy when he was hired at Albina 79 years ago. We hope to keep his spirit, as well as my father’s spirit, alive in our future endeavors. We encourage and challenge you to try something new. If you haven’t used us in awhile, or if you have never used us, please consider jumping in and giving us a chance to show you what we can do. We are up to the challenge!

Curved Steel Roof Structure Creates Key Architectural Feature of “Serenity” Carmel, CA. Home

$11 million Carmel, California ‘Serenity’ house for sale! Back in 2012, Albina bent wide flange W12 x 30#, W12 x 26# and W12 x 50# to help create the amazing exterior of this home. We bent 42 pieces the hardway to various radii as tight as 116 feet. The 2667 square foot home sits atop a cliff in Carmel, in central California. The exterior takes inspiration for its curves from the butterfly. The curved steel of the exterior has a unique effect on the interior spaces, making for interesting corridors and seating areas. I have several images of the project in process below, and I am working on securing the listing images and will post them as soon as I can. Until then, click on the following link to enjoy looking at the stunning images of a Butterfly-Inspired House on the California Coast!

Curved Steel "Serenity" Home in Carmel, California

Curved Steel "Serenity" Home in Carmel, California

Curved Steel "Serenity" Home in Carmel, California

“Meandering River Bridges” with Curved Steel Structures Highlight Phase 1 of the Newberg/Dundee Bypass in Oregon

Phase 1 of the Newberg/Dundee Bypass road in Oregon includes more than ten bridge structures, where the bypass crosses over creeks, wetlands, railroads, or travels over or under other local roads. The Corridor Theme is “Meandering River and Rolling Hills.” The theme includes an open form for bridge structures, which allows views for drivers under the structure and provides opportunities for smooth transitions into the surroundings. A “meandering river” concrete relief is stamped into the concrete railing and an ornamental “rolling hills” design is used where screening is required. That is where we come in! We rolled various tube steel to create the “rolling hills” on the bridges. We rolled:

16 lengths of tube steel 10″ X 4″ X .375″ WALL A500 GR B (30 pcs total) bent the hard way to 15 different radii from 9 ft to 158 ft.
9 lengths of tube steel 12″ X 8″ X .375″ WALL A500 GR B (16 pcs total) bent the hard way to 5 different radii from 28 ft to 58 ft.
19 lengths of tube steel 3″ X 3″ X .313″ WALL A500 GR B (56 pcs total) to 26 different radii from 5 ft to 200 ft.

Curved Steel for the Newberg/Dundee Bypass Bridges

Curved Tube Steel for BART (Bay Area Rapid Transit) Berkeley

The downtown BART Berkeley (Bay Area Rapid Transit) station is conveniently located close to the University of California campus and to many shops, restaurants, theaters and other attractions, and has valet bike parking. Albina has been involved in several BART projects over the years and this is just the most recent one. We rolled various sizes of tube steel and angle including:

Tube Steel 6″ X 6″ X .375″ WALL A500 GR B- all bent to a 32 ft radius.
Tube Steel 6″ X 5″ X .250″ WALL A500 GR B- all bent the hard way to a 22 ft radius. All parts provided by Albina rolled, trimmed to length and notched for fabrication.
Tube Steel 12″ X 8″ X .500″ WALL A500 GR B. Bent by Albina the hard way to a 41 ft radius.
Tube Steel 12″ X 6″ X .375″ WALL A500 GR B. Bent by Albina the easy way to a 109 ft radius.
Tube Steel 10″ X 6″ X .500″ WALL A500 GR B. Bent by Albina the easy way to a 110 ft radius.
2½” X 2½” X ¼” ANGLE T316 S/S. Bent by Albina with the leg out to a 21 ft radius.

Albina produces architecturally designed pedestrian bridges and walk-ways as well as motor vehicle and mass transportation bridges and support systems erected at transportation stations, universities, museums, large businesses, state park, etc.Here are some pictures. Check back for more pictures!

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Steel Spiral Staircase for the New American Airlines Headquarters in Fort Worth, Texas

Albina recently used our induction heating process to spiral bend Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius for the new American Airlines headquarters in Fort Worth, Texas. The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of constructing four seven-story buildings. It will cost at least $300 million to build and will house over 6,500 employees. There are 10 tower cranes on the project and there will be more than 1,000 construction workers on-site during the peak. It is scheduled to open during the second half of 2019. Including the 16″ square, we have produced another set of spirals and have one in the queue. The one in the queue is Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. We already made a mock up for the job and all parties loved it. These are the type of bends that ONLY Albina can do! This is a really amazing project! Stay tuned for more pictures.

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Curved Steel spiral stringer American Airlines Headquarters

Our Davi- MCP30 Master Bender Machine Has Arrived!!!

Our new machine is up and rolling! This master bender machine offers the new and innovative iRoll camera system, allowing operators to view the part being bent compared to a radius template on the control screen. This is a new way to make quality and consistent parts. Another innovation with the master bender is the machine’s ability to “learn and remember” how different materials bend, where the rolls need to be positioned, and how much spring back is associated with a bend / material.

This machine is a great fit for our shop, its size puts it right between our current Roundo R7 and R11 machines. Allowing us to reallocate work from two machines to three machines which should certainly help with our scheduling flexibility.

The MCP30 will allow us to bend up to 8” x 8” angle, 9” square HSS, W16 the easy way / W12 the hard way and 14” Sch20 pipe / 12” Sch40 pipe.

Davi Master Bender

Davi Master Bender

Davi Master Bender