Albina has finished the steel bending for the new LAX Midfield Satellite Concourse North Project. This project was part of an estimated $1.2 billion dollar modernization program at Los Angeles International Airport. Albina partnered with Schuff Steel and we bent over 1.2 million pounds of curved HSS (Hallow Structural Steel) as well as structural steel members for the project. This project consisted of various structural shapes and sizes and resulted in 0% rework. The steel bending was done over 7 months and we were able to meet or exceed all of our customers scheduling requirements.
The satellite concourse will be a remote facility initially served by an airport busing operation and a passenger access tunnel (PAX) connection to the Bradley West Terminal. The new MSC will permit greater flexibility in scheduling improvements at other facilities, reduce reliance on remote gates, and ensure a high level of service for LAX passengers.
Bent HSS (Hallow Structural Steel) For LAX Midfield Satellite Concourse North Project
Albina really enjoyed seeing some of our valued customers at the NASCC trade show earlier in 2017. After the show Albina was asked to spiral bend some TS 20″ X 4″ X .500″ WALL A500 GR B material! This very difficult material was successfully bent by Albina to a varying pitch over the entire length. This bending project was for the Cambridge North Bridge at the University of Kansas.
This particular customer is located in Kansas. They know, if you want it done right, you call Albina. No matter how far away they are located.
Albina has been involved with the Transbay Transit Center construction project since late 2014. Construction of the Transit Center, whick will connect eight Bay Area counties and the State of California through 11 transportation systems: AC Transit, BART, Caltrain, Golden Gate Transit, Greyhound, Muni, SamTrans, WestCAT Lynx, Amtrak, Paratransit and California’s future High Speed Rail from San Francisco to Los Angeles/Anaheim. is currently underway. Construction is expected to be complete in late 2017. For the most recent phase of the project, Albina provided 48,000# of 4″ OD X .125″ WALL A513 and TS 8″ X 2″ X .250″ WALL A500 GR B all bent to various configurations. To perform to the highest quality standards we sand filled some of the materials prior to rolling, which helped hold the original shop during the bending process. For more information on the project, please visit TransbayCenter.org.
Modern Steel recently interviewed our very own General Manager, Mark King, to help construct the recently published article “Above all, ART” that highlights the precise structural design and inspiring architecture of the Jan Shrem and Maria Manetti Shrem Museum of Art at the University of California, Davis. As a bender/roller, we were involved early enough in the process that we were able to reduce complicated curves, simplify the steel bending and reduce significant costs. The canopy consisted of HSS 14″ x 10″ rectangular tubing bent in multiple planes (both the easy way and the hard way). An important highlight of the project was that some of the material that was bent in multiple planes was rotated off-axis by a slight amount, and the radius was large enough, that we were able to bend it cold, which is a faster process than hot bending.
Albina Co., Inc. recently rolled 10,000 pounds of channel C15 X 33.9# A36 for The Great Park in Irvine, California. All of the material rolled with the flanges in and is architecturally exposed structural steel. The Great Park is a non-aviation reuse of the decommissioned Marine Corps Air Station (MCAS) El Toro with a focus on sports, agriculture, and the arts. In 2017, two new construction projects were approved and consist of an ice facility and a sports complex. Albina has the ability to bend all mill supplied sizes of channel which includes C3x4.1# through C15x50#.
Rolled Steel Channel at The Great Park
10,000# of C15 X 33.9# A36. All material rolled with the flanges in and is AESS.
Tube Steel 8″ X 6″ X .250″ WALL A500 GR B Bent the EW to a 22 ft radius. Tube Steel 6″ X 4″ X .250″ WALL A500 GR B Bent the HW to a 17 ft radius. Tube Steel 6″ X 3″ X .250″ WALL A500 GR B 4 lengths bent the EW to a 23 ft radius and 4 lengths bent the HW to a 17 ft radius. Tube Steel 6″ X 6″ X .250″ WALL A500 GR B Bent to a 44 ft radius.
Curved Steel Entry-Way at Providence Medical Building Medford, OR.
Square and Rectangular Structural Tube Steel Bent to Various Radii
See below for the most recent pictures of the curved steel bio-spheres in Seattle, WA. 750,000# and 1,050 pieces rectangular tube steel bent the easy way and a portion bent off-axis. Almost 8 miles of welding work and grinding was avoided because of Albina’s ability to bend a portion of the project. Almost NO correction was needed during fabrication or erection as the bends fit to the fixtures within 1/32nd of an inch!
Recently a customer approached us with a very difficult steel bending project and wanted to know if Albina Co., Inc. was able to perform the difficult bends. The steel bends were for the Partnership Health Plan of California construction project. Partnership HealthPlan of California has outgrown its current home and will add a new 104,000-square-foot office building that will sit next to its current headquarters on Business Center Drive. This project consisted of primarily HSS Rectangular Tubing. The largest tube measures 20” x 8” x .375” wall and the smallest measures 8” x 4” x .500” wall. Some of the lengths were bent the easy way while other lengths were bent the hard way. Utilizing our in-house developed internal support system we roll bent all of the HSS material without any heat and exceeded all of our customers quality requirements.
Got big beams to bend? Look no further than Albina Co., Inc.! We are just finishing up a beam bending project for the Murray Amphitheater in Murray, Utah. Murray Arts in the Park provides a summer full of artistic entertainment. The evening subscription series usually opens in late May and runs through Labor Day in the Murray Park amphitheater. This project consists of 55,000# of bent wide flange the hard way. All wide flange beams were bent to a radius that is tighter than 100 ft.
The list of beams consist of:
W24 X 76# A992
W30 X 108# A992
W36 X 135# A992
W36 X 170# A992
Albina will not shy away from any work (within our capacity) because it might be difficult to bend. We thrive on the difficult projects that others can’t do! Stay tuned for final installation pictures.