Tag Archives: Architectural & Structural Steel Bending

Curved Steel Roof Structure Creates Key Architectural Feature of “Serenity” Carmel, CA. Home

$11 million Carmel, California ‘Serenity’ house for sale! Back in 2012, Albina bent wide flange W12 x 30#, W12 x 26# and W12 x 50# to help create the amazing exterior of this home. We bent 42 pieces the hardway to various radii as tight as 116 feet. The 2667 square foot home sits atop a cliff in Carmel, in central California. The exterior takes inspiration for its curves from the butterfly. The curved steel of the exterior has a unique effect on the interior spaces, making for interesting corridors and seating areas. I have several images of the project in process below, and I am working on securing the listing images and will post them as soon as I can. Until then, click on the following link to enjoy looking at the stunning images of a Butterfly-Inspired House on the California Coast!

Curved Steel "Serenity" Home in Carmel, California

Curved Steel "Serenity" Home in Carmel, California

Curved Steel "Serenity" Home in Carmel, California

“Meandering River Bridges” with Curved Steel Structures Highlight Phase 1 of the Newberg/Dundee Bypass in Oregon

Phase 1 of the Newberg/Dundee Bypass road in Oregon includes more than ten bridge structures, where the bypass crosses over creeks, wetlands, railroads, or travels over or under other local roads. The Corridor Theme is “Meandering River and Rolling Hills.” The theme includes an open form for bridge structures, which allows views for drivers under the structure and provides opportunities for smooth transitions into the surroundings. A “meandering river” concrete relief is stamped into the concrete railing and an ornamental “rolling hills” design is used where screening is required. That is where we come in! We rolled various tube steel to create the “rolling hills” on the bridges. We rolled:

16 lengths of tube steel 10″ X 4″ X .375″ WALL A500 GR B (30 pcs total) bent the hard way to 15 different radii from 9 ft to 158 ft.
9 lengths of tube steel 12″ X 8″ X .375″ WALL A500 GR B (16 pcs total) bent the hard way to 5 different radii from 28 ft to 58 ft.
19 lengths of tube steel 3″ X 3″ X .313″ WALL A500 GR B (56 pcs total) to 26 different radii from 5 ft to 200 ft.

Curved Steel for the Newberg/Dundee Bypass Bridges

Curved Tube Steel for BART (Bay Area Rapid Transit) Berkeley

The downtown BART Berkeley (Bay Area Rapid Transit) station is conveniently located close to the University of California campus and to many shops, restaurants, theaters and other attractions, and has valet bike parking. Albina has been involved in several BART projects over the years and this is just the most recent one. We rolled various sizes of tube steel and angle including:

Tube Steel 6″ X 6″ X .375″ WALL A500 GR B- all bent to a 32 ft radius.
Tube Steel 6″ X 5″ X .250″ WALL A500 GR B- all bent the hard way to a 22 ft radius. All parts provided by Albina rolled, trimmed to length and notched for fabrication.
Tube Steel 12″ X 8″ X .500″ WALL A500 GR B. Bent by Albina the hard way to a 41 ft radius.
Tube Steel 12″ X 6″ X .375″ WALL A500 GR B. Bent by Albina the easy way to a 109 ft radius.
Tube Steel 10″ X 6″ X .500″ WALL A500 GR B. Bent by Albina the easy way to a 110 ft radius.
2½” X 2½” X ¼” ANGLE T316 S/S. Bent by Albina with the leg out to a 21 ft radius.

Albina produces architecturally designed pedestrian bridges and walk-ways as well as motor vehicle and mass transportation bridges and support systems erected at transportation stations, universities, museums, large businesses, state park, etc.Here are some pictures. Check back for more pictures!

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Tube Steel for BART Berkeley Station

Curved Steel for the Philadelphia Museum of Art Skylights Project

We currently have a job in progress that involves bending tube steel and doing some very complex end coping on the material for some custom skylights at the Philadelphia Museum of Art. The coped ends are VERY complex. Every machine shop we contacted to cope these ends and slot these ends all declined. With all of our technical expertise, we figured out how to do the ends in-house. It is the most complex end details we have ever worked with. Albina is bending, trimming, slotting and miter cutting 150 pieces of TS 5″ X 3″ X .375″ WALL A500 GR B and TS 4″ X 3″ X .375″ WALL A500 GR B per drawings down to a 4’8″ radius. Our customer will do the remainder of the fabrication. Stay tuned for more pictures as we near completion of the job!

Curved Steel for Skylights at Philadelphia Museum of Art-2

Curved Steel for Skylights at Philadelphia Museum of Art-3

Curved Steel for Skylights at Philadelphia Museum of Art-1

Curved Steel for Skylights at Philadelphia Museum of Art-4

Curved Steel for University of Phoenix Stadium Where Taylor Swift Opened Her Reputation Tour!

Last night was Taylor Swift’s opening night for her “Reputation Tour” at the University of Phoenix Stadium in Glendale, Arizona! Albina Co., Inc. bent 270,000 pounds of steel for the University of Phoenix Stadium. 31 lens x 20 ft: 1½” X 1½” X 3/16″ ANGLE A36 Rolled all leg out. Each part had 2 radii. 206 lengths of Tube Steel 10″ X 6″ X .375″ WALL A500 GR B. All material was bent to AESS (architecturally exposed structural steel)standards. There were multiple radii per piece as tight as a 4′ 7″ CLR. All parts were bent the Hard-way.

Curved Steel University of Phoenix Stadium-1

Curved Steel University of Phoenix Stadium-6

Curved Steel University of Phoenix Stadium-5

Curved Steel University of Phoenix Stadium-4

Curved Steel University of Phoenix Stadium-3

Curved Steel University of Phoenix Stadium-2

Curved Steel Goes to the Movies!

Do you like movies and the academy awards? Check out a recent project that we have been working on for the Academy Museum of Motion Pictures
We have bent and shipped approximately 328,000# of bent steel for this project.
Materials consisting of:
Tube Steel 12″ X 6″ X .375″ WALL A500 GR B
Tube Steel 8″ X 4″ X .375″ WALL A500 GR B
Tube Steel 6″ X 6″ X .375″ WALL A500 GR B
6″ OD X .375″ WALL A500 GR B
3″ X 3″ X ¼” ANGLE A36
Wide Flange W14 X 145# A992
Wide Flange W14 X 90# A992
Wide Flange W14 X 68# A992
Wide Flange W14 X 48# A992
Wide Flange W16 X 77# A992
Wide Flange W24 X 55# A992

183 pieces in total were bent the easy way and others were bent the hard way down to the tightest radius of 56 feet. Check back for erection pictures very soon! It is going to be quite and amazing building!

Need Curved Steel for a Bridge Project?

Bridge bending? Yes- we bend steel for anything, even bridges! In fact every month steel is leaving our yard for different steel bridge projects. We recently finished bending steel for two bridge projects located on opposite ends of the United States. The first project shipped to Maine and consisted of 12,000# of HSS (rectangular and square tubing). Sizes ranged from TS 8” x 8” x .375” wall to TS 14” x 14” x .375” wall. The second project located in California (a week later) was for 21,000# of W33 X 118# A992 bent the hard way. We can provide bending needs for east coast and west coast projects!

Curved Steel Wide Flange for the UC Health Highlands Ranch Hospital

Albina recently worked with a loyal customer out of Colorado on the UC Health Highlands Ranch Hospital. The new 85,000 square foot hospital is being built as a proactive approach to the projected 25%+ population increase by 2025 for this growing area of Colorado. Albina needed to bend and ship 40,000# of bent steel to meet a critical project schedule. Albina was able to finish and ship the project days before the required date, once again exceeding customer expectations!

The materials on this project consisted of:
W12 X 26# A992
W12 X 14# A992
W16 X 36# A992
W14 X 22# A992
W14 X 30# A992
W16 X 26# A992
W18 X 40# A992
W18 X 35# A992

All bent the Hard way!

Curved Steel at Providence Medical Center in Medford, Oregon

Albina Co., Inc. recently completed bending 21,000 pounds of curved steel for a Providence Medical Center located in Medford, Oregon. We bent Tube steel 8″ X 6″ X .250″ WALL A500 GR B bent the Easy way to a 22 ft radius, tube steel 6″ X 4″ X .250″ WALL A500 GR B Bent the Hard way to a 17 ft radius and Tube steel 6″ X 3″ X .250″ WALL A500 GR B of which 4 lengths were bent the Easy way to a 23 ft radius and 4 lengths were bent the Hard way to a 17 ft radius. Lastly, we bent Tube steel 6″ X 6″ X .250″ WALL A500 GR B Bent to a 44 ft radius.

Curved Steel Medford Providence Medical Center

2018 IDEAS2 Award Winners Announced In AISC Press Release & YouTube Video “IDEAS2 Awards FAQ”

The AISC (American Institute of Steel Construction) recently issued a press release announcing a dozen structural steel projects that have earned recognition in the 2018 Innovative Design in Engineering and Architecture with Structural Steel awards program (IDEAS2). Albina Co., Inc. was the steel bender of choice for the Merit Award winner UC Davis Jan Shrem and Maria Manetti Shrem Museum of Art, Davis, Calif. To read to full press release, please visit the AISC website. The AISC has also produced a YouTube video titled “IDEAS2 Awards FAQ” highlighting the main criteria for steel buildings that are considered as potential candidates to receive an IDEAS2 award.