Tag Archives: Architectural & Structural Steel Bending

“The Spheres” Given AISC’s 2019 IDEAS2 Presidential Award for Excellence in Fabrication!

Another Awarding Winning Project in the books for Albina Co., Inc. “The Spheres” have received the AISC 2019 IDEAS2 Presidential Award for Excellence in Fabrication! Albina bent 750,000# and 1,050 pieces rectangular tube steel bent the easy way and a portion bent off-axis for this project. Almost 8 miles of welding work and grinding was avoided because of Albina’s ability to bend a portion of the project. Almost NO correction was needed during fabrication or erection as the bends fit to the fixtures within 1/32nd of an inch! Numerous Pacific Northwest businesses collaborated to make The Spheres possible. Way to Go Team & Congratulations!

Amazon Curved Steel Spheres
Curved Steel Spheres

Curved Steel Provided for the Eli Lilly San Diego Biotech Center in La Jolla

Albina provided 109,000# of bent steel for the Eli Lilly San Diego Biotech Center in La Jolla, CA. Eli Lilly doubled the size of its research facility to 300,000 square feet during this project.

Materials included:

8″ X 8″ X 5/8″ ANGLE A36- half of the parts rolled leg in and half of the parts rolled leg out.

Tube Steel 8″ X 8″ X .500″ WALL A500 GR B

8 5/8″ OD X .625″ WALL A500B

Wide Flange W16 X 57# A992- Split into WT8 and rolled some parts stem in and rolled some parts stem out.

Wide Flange W24 X 103# A992- DOUBLE split to a finished height of 8¼” tall.  Albina then rolled some parts stem in and other stem out.

Curved Steel for the Eli Lilly San Diego Biotech Center

Custom Made 1940’s Bending Machine Displayed On-Site at “The Smith-sonian” in Honor of 80 Years in Business!

In honor of our 80th Anniversary, Albina has created a museum on site, called “The Smith-sonian”, which honors the family name and houses one of the first ever pieces of equipment that Albina owned and used to bend materials. John Smith, Brian’s grandfather, built the “Model-T” bending machine in the early 1940’s utilizing the transmission and differential from a “Model-T” Ford. This machine was used to roll/bend various materials such as pipe, tube, and square and rectangular HSS (hollow structural steel). The machine would pull material around a bend die resulting in a smooth radius finished good. The “Model-T” was in operation at Albina until the 1990’s when it was replaced by more efficient bending equipment. “The Smith-sonian” is ready for visitors. Stop by to see us! Cheers to 80 Years! You can check out a virtual tour on YouTube.

Albina 80th Anniversary "The Smith-sonian"

Albina 80th Anniversary "The Smith-sonian"

Albina 80th Anniversary "The Smith-sonian"

Meet Brian and Jaime Smith-Our New DAVI Bending Machine is Rolling!

This master bender machine offers the new and innovative iRoll camera system, allowing operators to view the part being bent compared to a radius template on the control screen. This is a new way to make quality and consistent parts. Another innovation with the master bender is the machine’s ability to “learn and remember” how different materials bend, where the rolls need to be positioned, and how much spring back is associated with a bend / material. This machine is a great fit for our shop, its size puts it right between our current Roundo R7 and R11 machines. Allowing us to reallocate work from two machines to three machines which should certainly help with our scheduling flexibility.

The MCP30 will allow us to bend up to 8” x 8” angle, 9” square HSS, W16 the easy way / W12 the hard way and 14” Sch20 pipe / 12” Sch40 pipe.

Meet Brian and Jaime Smith - New DAVI Machince is Up and Rolling!

Brian and Jaime Smith by the Davi Machine

Curved Steel Bent for the St. Augustine Cathedral Square Conference Center in Tucson, AZ.

Albina provided 41,000# of bent steel to a Arizona fabricator for the St. Augustine Cathedral Square Conference Center and Offices project located in Tucson, AZ.
Albina was responsible to bend 13 different materials including angle, square tubing and rectangular tubing. Sizes ranged from 2” x 1½” angle up to TS 16” x 4” rectangular tubing. This project shipped on multiple trucks, but to help reduce freight costs to our customer we were able to combine the different releases with other goods shipping to the area allowing our customer to pay for partial trucks vs. full trucks.

The bent steel is part of a $12 million, 50,000 square foot four story complex (click here to see rendering). The first, third and fourths floors will house the cathedral offices, while a 500 seat conference and education center will reside on the second floor.

Another IDEAS2 Awarding Winning Project in the Books (Literally)!

Sponsored by the American Institute of Steel Construction, the Innovative Design in Engineering and Architecture with Structural Steel (IDEAS2) recognizes projects where structural steel has been utilized in an innovative manner. We have been an integral part of many award winning projects, but this year, our curved steel was featured on the award-winning project of the UC Davis Jan Shrem and Maria Manetti Shrem Museum of Art.

In honor of this years award winners, the AISC produced a high quality coffee table flip Book of the winners. The UC Davis Jan Shrem and Maria Manetti Shrem Museum of Art is featured on pages 39 and 40 Feel free to check out the whole book to see the entire list of winners.

Curved Steel Roof UC Davis

Curved Steel Entry

Curved Steel Roof UC Davis

50,000 Square Foot Permeable Roof

Curved Steel Roof UC Davis

Overview of Curved Roof Structure

Picture Vault Getting Rave Reviews from Customers!

Our new “Picture Vault” has been live for almost two weeks and our customers are loving it! We have sent picture links to dozens of customers and have gotten extremely positive feedback. Customers think the vault is “cool”, “informative” and “a great way to learn about the steel bending process.”

If you haven’t heard about the vault yet, here is a recap! We recently added a new bar coding system to our shop orders which allow our operators to take pictures during various stages of a bending project. Customers can now login to a secure portion of the Albina Co., Inc. website to see their jobs in four various phases of the steel bending process: raw material, in-process, in quality control and ready to ship.The objective is to offer yet another value-added service for our customers and to keep them well informed throughout their project. Once pictures are taken and uploaded to Albina’s internal picture vault, the project manager at the customer site will receive an email with a secure login username and password, as well as a link letting them know that they have new pictures ready to view. Pictures will be categorized based on Purchase Order Number and Project Name and will remain available for viewing indefinitely. If customers like the pictures posted in the vault, they are welcome to contact us and we will provide a JPEG image for both internal or external use.

The secure site is also useful for ordering Standard Duct & Component Parts online! So quick and easy! If you haven’t ordered online yet, call us today and we will get you set-up immediately to start ordering online.

Picture Vault

This is just the first phase of the secure site. Our plan is to provide a resource for customers to view and track other items including invoices, packing slips, order confirmations, etc.

Curved Steel Wide Flange Bent for Large Formwork & Scaffolding Application

We recently completed bending 3 lengths x 45 feet of Wide Flange W8 X 35# A992 Bent the easy way to a 16’ 6” radius. 120° of content. Albina rolled, trimmed, drilled and assemble complete the three lengths displayed in the front of these images. These large span bends were for one of the leading formwork and scaffolding companies in the construction industry.

Formwork and Scaffolding Wide Flange

Formwork and Scaffolding Wide Flange

Formwork and Scaffolding Wide Flange

Do You Have Plans for SteelDay 2018?

SteelDay is just a week away on Friday, September 28th! Don’t forget to register for a SteelDay event near you at www.steelday.org/events. If you can’t get to a physical location, AISC is offering a free webinar titled “Birth of the Steel Skyscraper”.

This year marks the 10th Anniversary of SteelDay, the steel industry’s largest educational and networking function of the year. If you would like to look back at some of the past webinars offered by AISC from 2011-2017, please log on to aisc.org to check them out!

Murray Park Amphitheater Rennovations Include Curved Steel Roof Structure

Albina bent 55,000# of wide flange W24 X 76# A992, W30 X 108# A992, W36 X 135# A992, W36 X 170# A992 for the Murray Park Amphitheater in Salt Lake City, Utah. Over a planning period that lasted several years, the city received input from patrons and citizens that focused on the needs and wants for improvements to the amphitheater. The largest improvement to the amphitheater was a curved steel roof over the stage and orchestra pit. “In the summer, we have microburst storms that roll in at around three or four in the afternoon and rain out events,” Sorenson said. “The stage can also get very hot, which limits what you can do in the afternoon. If we had a roof, we wouldn’t have to cancel. It would allow us to keep events running.” One of Albina Co., Inc.’s slogans over the years is “We’ve Got You Covered” and in this instance, we truly did! The wide flange was all bent the hardway to a radii range of approx. 90 ft – 100 ft. and it was all bending to AESS (Architecturally Exposed Structural Steel Standards).

Murray Park Amphitheater Curved Steel Roof Structure

Murray Park Amphitheater Curved Steel Roof